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Clutch, Gearbox, Driveshafts -> BE4/5 Gearbox for Your Citroen C3 SUV First Generation (2002-2009)

BE4/5 GEARBOX  
Engines : 8HV - 8HY  
B2CP3BNC  
B2CP3BPD  
(a) Engraving zone (sequence and serial no.)  
(b) Location of identification label.  
150  
 
BE4/5 GEARBOX  
Engines : 8HV - 8HY  
Draining – filling – levelu  
(1) Drain plug.  
(2) Filling and top-up plug.  
(3) Air vent.  
NOTE : The air vent aperture can be used for filling.  
Quality of oil  
Refer to the manufacturer’s instructions.  
Quantity of oil  
Gearbox empty : 1,9 Litres.  
After draining : 2 Litres.  
B2CP3BLD  
151  
 
BE4/5 GEARBOX  
Engines : 8HV - 8HY  
Description.  
(1) Primary shaft.  
(2) Clutch bearing guide.  
(3) Gearbox casing.  
(4) Clutch housing.  
(5) Reverse idle.  
(6) Drive gear (3rd gear).  
(7) 3rd /4th gear synchroniser  
(8) Drive gear (4th gear).  
(9) Drive gear (5th gear).  
(10) 5th gear synchroniser.  
(11) Driven gear (5th gear).  
(12) Driven gear (3rd / 4th gear )  
(13) Driven gear (2nd gear).  
(14) 1st / 2nd gear synchroniser.  
(15) Driven gear (1st gear).  
(16) Secondary shaft.  
(17) Differential gear.  
(18) Satellite gears.  
(19) Planet gears.  
(20) Differential housing.  
(21) Speedometer drive.  
(22) Extension.  
«c» Adjusting shims : 0,7 to 2,4 mm (From 0,10 to 0,10 mm)  
«d» Adjusting shims:1,4 to 1,6 mm (From 0,10 to 0,10 mm)  
B2CP3BQP  
152  
 
BE4/5 GEARBOX  
Engines : 8HV - 8HY  
Tightening torques (m.daN).  
(23) Clutch bearing guide (3 screws)  
: 1.25 ± 0.2  
: 1.3 ± 0.2  
: 7.25 ± 0.5  
: 6.5 ± 0.5  
: 1.5 ± 0.2  
: 6.5 ± 0.5  
: 2.5 ± 0.3  
: 5 ± 0.5  
(24) Clutch housing (13 screws)  
(25) Primary shaft nut (1 screw)  
(26) Secondary shaft nut (1 screw)  
(27) Yoke retaining screw (2 screws)  
(28) Differential gearwheel screw (2 screws)  
Reverse gear switch (1 screw)  
(29) Differential housing (4 screws)  
(30) Breather pipe  
: 1.7 ± 0.2  
: 1.25 ± 0.2  
: 2.2 ± 0.2  
: 1.25 ± 0.2  
: 3.5 ± 0.3  
(31) Rear housing cover screws (7 screws)  
(32) Top-up plug (1 screw)  
(33) Differential housing screws (4 screws)  
(34) Drain plug (1 screw)  
B2CP3BRD  
153