Maintenance and Specifications for Your Ford Focus 4 Door Second Generation (2004-2010)

Maintenance and Specifications  
SERVICE RECOMMENDATIONS  
To help you service your vehicle, we provide scheduled maintenance  
information which makes tracking routine service easy.  
If your vehicle requires professional service, your authorized dealer can  
provide the necessary parts and service. Check your Warranty Guide to  
find out which parts and services are covered.  
Use only recommended fuels, lubricants, fluids and service parts  
conforming to specifications. Motorcraft parts are designed and built to  
provide the best performance in your vehicle.  
PRECAUTIONS WHEN SERVICING YOUR VEHICLE  
Be especially careful when inspecting or servicing your vehicle.  
Do not work on a hot engine.  
When the engine is running, make sure that loose clothing, jewelry or  
long hair does not get caught in moving parts.  
Do not work on a vehicle with the engine running in an enclosed  
space, unless you are sure you have enough ventilation.  
Keep all open flames and other burning (cigarettes) material away  
from the battery and all fuel related parts.  
If you disconnect the battery, the engine must “relearn” its idle condition  
before your vehicle will drive properly, as explained in Battery in this  
section.  
Working with the engine off  
Automatic transmission:  
1. Set the parking brake and shift to P (Park).  
2. Turn off the engine and remove the key.  
3. Block the wheels.  
Manual transmission:  
1. Set the parking brake, depress the clutch and place the gearshift in 1  
(First).  
2. Turn off the engine and remove the key.  
3. Block the wheels.  
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Working with the engine on  
Automatic transmission:  
1. Set the parking brake and shift to P (Park).  
2. Block the wheels.  
Manual transmission:  
1. Set the parking brake, depress the clutch and place the gearshift in N  
(Neutral).  
2. Block the wheels.  
To reduce the risk of vehicle damage and/or personal burn  
injuries do not start your engine with the air cleaner removed  
and do not remove it while the engine is running.  
OPENING THE HOOD  
1. Inside the vehicle, pull the hood  
release handle located under the  
instrument panel.  
2. Go to the front of the vehicle and release the auxiliary latch that is  
located under the front of the hood.  
3. Lift the hood and support it with the strut in the yellow-colored  
retainer; ensuring it is secure.  
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT  
2.0L/2.3L I4 Engines  
1. Windshield washer fluid reservoir  
2. Engine coolant reservoir  
3. Engine oil filler cap  
4. Brake/Clutch fluid reservoir  
5. Power distribution box  
6. Battery  
7. Automatic transaxle fluid dipstick (if equipped)  
8. Engine oil dipstick  
9. Power steering fluid reservoir  
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WINDSHIELD WASHER FLUID  
Add fluid to fill the reservoir if the  
level is low. In very cold weather, do  
not fill the reservoir completely.  
Only use a washer fluid that meets  
Ford specification WSB-M8B16-A2.  
Do not use any special washer fluid  
such as windshield water repellent  
type fluid or bug wash. They may  
cause squeaking, chatter noise,  
streaking and smearing. Refer to the  
Maintenance product  
specifications and capacities section in this chapter.  
State or local regulations on volatile organic compounds may restrict the  
use of methanol, a common windshield washer antifreeze additive.  
Washer fluids containing non-methanol antifreeze agents should be used  
only if they provide cold weather protection without damaging the  
vehicle’s paint finish, wiper blades or washer system.  
If you operate your vehicle in temperatures below 40° F (4.5°C),  
use washer fluid with antifreeze protection. Failure to use  
washer fluid with antifreeze protection in cold weather could result in  
impaired windshield vision and increase the risk of injury or accident.  
Note: Do not put washer fluid in the engine coolant reservoir. Washer  
fluid placed in the cooling system may harm engine and cooling system  
components.  
CHANGING THE WIPER BLADES  
1. Pull the wiper blade and arm  
away from the glass. Turn the blade  
at a right angle to the arm. Push the  
lock tab (A) to release the blade  
from the arm loop and pull the  
blade down toward the windshield  
to remove it from the arm.  
2. Attach the new blade to the arm  
loop and pull it into place until a  
click is heard.  
Replace wiper blades at least once per year for optimum performance.  
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Poor wiper quality can be improved by cleaning the wiper blades and the  
windshield, refer to Windows and wiper blades in the Cleaning chapter.  
To prolong the life of the wiper blades, it is highly recommended to  
scrape off the ice on the windshield before turning on the wipers. The  
layer of ice has many sharp edges and can damage the micro edge of the  
wiper rubber element.  
ENGINE OIL  
Checking the engine oil  
Refer to the scheduled maintenance information for the appropriate  
intervals for checking the engine oil.  
1. Make sure the vehicle is on level ground.  
2. Turn the engine off and wait a few minutes for the oil to drain into the  
oil pan.  
3. Set the parking brake and ensure the gearshift is securely latched in P  
(automatic transaxle) or 1st (manual transaxle).  
4. Open the hood. Protect yourself from engine heat.  
5. Locate and carefully remove the engine oil level indicator (dipstick).  
6. Wipe the indicator clean. Insert the indicator fully, then remove it again.  
If the oil level is between the  
MIN and MAX marks, the oil  
level is acceptable. DO NOT  
ADD OIL.  
If the oil level is below the MIN  
mark, add enough engine oil to  
raise the level within the MIN and  
MAX range. Refer to Adding  
engine oil in this chapter.  
Oil levels above MAX mark  
may cause engine damage. If  
the engine is overfilled, some oil  
must be removed from the engine  
by an authorized dealer.  
7. Put the indicator back in and ensure it is fully seated.  
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Adding engine oil  
1. Check the engine oil. For instructions, refer to Checking the engine  
oil in this chapter.  
2. If the engine oil level is not within the normal range, add only certified  
engine oil of the recommended viscosity. Remove the engine oil filler cap  
and use a funnel to pour the engine oil into the opening.  
3. Recheck the engine oil level. Make sure the oil level is not above the  
MAX mark on the engine oil level indicator (dipstick).  
4. Install the indicator and ensure it is fully seated.  
5. Fully install the engine oil filler cap by turning the filler cap clockwise  
tightly until clicks are heard, or until it is snug.  
To avoid possible oil loss, DO NOT operate the vehicle with the  
engine oil level indicator and/or the engine oil filler cap removed.  
Engine oil and filter recommendations  
Look for this certification  
trademark.  
Use SAE 5W-20 engine oil  
Only use oils “Certified For Gasoline Engines” by the American  
Petroleum Institute (API). An oil with this trademark symbol conforms  
to the current engine and emission system protection standards and fuel  
economy requirements of the International Lubricant Standardization and  
Approval Committee (ILSAC), comprised of U.S. and Japanese  
automobile manufacturers.  
To protect your engine’s warranty use Motorcraft SAE 5W-20 or an  
equivalent SAE 5W-20 oil meeting Ford specification WSS-M2C930-A.  
SAE 5W-20 oil provides optimum fuel economy and durability  
performance meeting all requirements for your vehicle’s engine.  
Do not use supplemental engine oil additives, cleaners or other engine  
treatments. They are unnecessary and could lead to engine damage that  
is not covered by Ford warranty.  
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Change your engine oil and filter according to the appropriate schedule  
listed in scheduled maintenance information.  
Ford production and aftermarket (Motorcraft) oil filters are designed for  
added engine protection and long life. If a replacement oil filter is used  
that does not meet Ford material and design specifications, start-up  
engine noises or knock may be experienced.  
It is recommended you use the appropriate Motorcraft oil filter (or  
another brand meeting Ford specifications) for your engine application.  
BATTERY  
Your vehicle is equipped with a  
Motorcraft maintenance-free battery  
which normally does not require  
additional water during its life of  
service.  
If your battery has a cover/shield, make sure it is reinstalled  
after the battery has been cleaned or replaced.  
For longer, trouble-free operation, keep the top of the battery clean and  
dry. Also, make certain the battery cables are always tightly fastened to  
the battery terminals.  
If you see any corrosion on the battery or terminals, remove the cables  
from the terminals and clean with a wire brush. You can neutralize the  
acid with a solution of baking soda and water.  
It is recommended that the negative battery cable terminal be disconnected  
from the battery if you plan to store your vehicle for an extended period of  
time. This will minimize the discharge of your battery during storage.  
Note: Electrical or electronic accessories or components added to  
the vehicle by the dealer or the owner may adversely affect  
battery performance and durability.  
Batteries normally produce explosive gases which can cause  
personal injury. Therefore, do not allow flames, sparks or lighted  
substances to come near the battery. When working near the battery,  
always shield your face and protect your eyes. Always provide proper  
ventilation.  
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When lifting a plastic-cased battery, excessive pressure on the  
end walls could cause acid to flow through the vent caps,  
resulting in personal injury and/or damage to the vehicle or battery.  
Lift the battery with a battery carrier or with your hands on opposite  
corners.  
Keep batteries out of reach of children. Batteries contain sulfuric  
acid. Avoid contact with skin, eyes or clothing. Shield your eyes  
when working near the battery to protect against possible splashing of  
acid solution. In case of acid contact with skin or eyes, flush  
immediately with water for a minimum of 15 minutes and get prompt  
medical attention. If acid is swallowed, call a physician immediately.  
Battery posts, terminals and related accessories contain lead and  
lead compounds. Wash hands after handling.  
Because your vehicle’s engine is electronically controlled by a computer,  
some control conditions are maintained by power from the battery. When  
the battery is disconnected or a new battery is installed, the engine must  
relearn its idle and fuel trim strategy for optimum driveability and  
performance. To begin this process:  
1. With the vehicle at a complete stop, set the parking brake.  
2. Put the gearshift in P (Park) (automatic transaxle) or the neutral  
position (manual transaxle), turn off all accessories and start the engine.  
3. Run the engine until it reaches normal operating temperature.  
4. Allow the engine to idle for at least one minute.  
5. Turn the A/C on and allow the engine to idle for at least one minute.  
6. Drive the vehicle to complete the relearning process.  
The vehicle may need to be driven 10 miles (16 km) or more to  
relearn the idle and fuel trim strategy.  
If you do not allow the engine to relearn its idle trim, the idle  
quality of your vehicle may be adversely affected until the idle  
trim is eventually relearned.  
When the battery is disconnected or a new battery installed, the  
transmission must learn its adaptive strategy. As a result of this, the  
transmission may shift firmly. This operation is considered normal and  
will fully update transmission operation to its optimum shift feel.  
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If the battery has been disconnected or a new battery has been installed,  
the clock and the preset radio stations must be reset once the battery is  
reconnected.  
Always dispose of automotive  
batteries in a responsible manner.  
Follow your local authorized  
standards for disposal. Call your  
local authorized recycling center  
to find out more about recycling  
automotive batteries.  
RECYCLE  
ENGINE COOLANT  
Checking engine coolant  
The concentration and level of engine coolant should be checked at the  
intervals listed in scheduled maintenance information. The coolant  
concentration should be maintained at 50/50 coolant and distilled water,  
which equates to a freeze point of -34°F (-36°C). Coolant concentration  
testing is possible with a hydrometer or antifreeze tester (such as the  
Rotunda Battery and Antifreeze Tester, 014–R1060). The level of coolant  
should be maintained at the “FULL COLD” level or within the “COLD  
FILL RANGE” in the coolant reservoir. If the level falls below, add  
coolant per the instructions in the Adding engine coolant section.  
Your vehicle was factory-filled with a 50/50 engine coolant and water  
concentration. If the concentration of coolant falls below 40% or above  
60%, the engine parts could become damaged or not work properly. A  
50–50 mixture of coolant and water provides the following:  
Freeze protection down to -34°F (-36°C).  
Boiling protection up to 265°F (129°C).  
Protection against rust and other forms of corrosion.  
Enables calibrated gauges to work properly.  
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When the engine is cold, check the  
level of the engine coolant in the  
reservoir.  
The engine coolant should be at the “FULL COLD” level or within the  
“COLD FILL RANGE” as listed on the engine coolant reservoir  
(depending upon application).  
Refer to scheduled maintenance information for service interval  
schedules.  
Be sure to read and understand Precautions when servicing your  
vehicle in this chapter.  
If the engine coolant has not been checked at the recommended interval,  
the engine coolant reservoir may become low or empty. If the reservoir is  
low or empty, add engine coolant to the reservoir. Refer to Adding  
engine coolant in this chapter.  
Note: Automotive fluids are not interchangeable; do not use engine  
coolant, antifreeze or windshield washer fluid outside of its specified  
function and vehicle location.  
Adding engine coolant  
When adding coolant, make sure it is a 50/50 mixture of engine coolant  
and distilled water. Add the mixture to the coolant reservoir, when the  
engine is cool, until the appropriate fill level is obtained.  
Do not add engine coolant when the engine is hot. Steam and  
scalding liquids released from a hot cooling system can burn you  
badly. Also, you can be burned if you spill coolant on hot engine parts.  
Do not put engine coolant in the windshield washer fluid  
container. If sprayed on the windshield, engine coolant could  
make it difficult to see through the windshield.  
Add Motorcraft Premium Gold Engine Coolant or equivalent  
meeting Ford specification WSS-M97B51-A1. Refer to  
Maintenance product specifications and capacities in this chapter.  
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Note: Use of Motorcraft Cooling System Stop Leak Pellets or an  
equivalent product meeting Ford specification WSS-M99B37-B6, may  
darken the color of Motorcraft Premium Gold Engine Coolant from  
yellow to golden tan.  
Do not add/mix an orange-colored, extended life coolant such  
as Motorcraft Specialty Orange Engine Coolant, meeting Ford  
specification WSS-M97B44-D, with the factory-filled coolant.  
Mixing Motorcraft Specialty Orange Engine Coolant or any  
orange-colored extended life product with your factory filled coolant  
can result in degraded corrosion protection.  
A large amount of water without engine coolant may be added, in case  
of emergency, to reach a vehicle service location. In this instance, the  
cooling system must be drained and refilled with a 50/50 mixture of  
engine coolant and distilled water as soon as possible. Water alone  
(without engine coolant) can cause engine damage from corrosion,  
overheating or freezing.  
Do not use alcohol, methanol, brine or any engine coolants  
mixed with alcohol or methanol antifreeze (coolant). Alcohol  
and other liquids can cause engine damage from overheating or  
freezing.  
Do not add extra inhibitors or additives to the coolant. These  
can be harmful and compromise the corrosion protection of the engine  
coolant.  
For vehicles with overflow coolant systems with a non-pressurized cap  
on the coolant recovery system, add coolant to the coolant recovery  
reservoir when the engine is cool. Add the proper mixture of coolant and  
water to the “FULL COLD” level. For all other vehicles which have a  
coolant degas system with a pressurized cap, or if it is necessary to  
remove the coolant pressure relief cap on the radiator of a vehicle with  
an overflow system, follow these steps to add engine coolant.  
To reduce the risk of personal injury, make sure the engine is  
cool before unscrewing the coolant pressure relief cap. The  
cooling system is under pressure; steam and hot liquid can come out  
forcefully when the cap is loosened slightly.  
1. Before you begin, turn the engine off and let it cool.  
2. When the engine is cool, wrap a thick cloth around the coolant  
pressure relief cap on the coolant reservoir (a translucent plastic bottle).  
Slowly turn cap counterclockwise (left) until pressure begins to release.  
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3. Step back while the pressure releases.  
4. When you are sure that all the pressure has been released, use the  
cloth to turn it counterclockwise and remove the cap.  
5. Fill the coolant reservoir slowly with the proper coolant mixture (see  
above), to within the “COLD FILL RANGE” or the “FULL COLD” level on  
the reservoir. If you removed the radiator cap in an overflow system, fill  
the radiator until the coolant is visible and radiator is almost full.  
6. Replace the cap. Turn until tightly installed. (Cap must be tightly  
installed to prevent coolant loss.)  
After any coolant has been added, check the coolant concentration (refer  
to Checking engine coolant). If the concentration is not 50/50  
(protection to –34°F/–36°C), drain some coolant and adjust the  
concentration. It may take several drains and additions to obtain a 50/50  
coolant concentration.  
Whenever coolant has been added, the coolant level in the coolant  
reservoir should be checked the next few times you drive the vehicle. If  
necessary, add enough 50/50 concentration of engine coolant and  
distilled water to bring the liquid level to the proper level.  
If you have to add more than 1.0 quart (1.0 liter) of engine coolant per  
month, have your authorized dealer check the engine cooling system.  
Your cooling system may have a leak. Operating an engine with a low  
level of coolant can result in engine overheating and possible engine  
damage.  
Recycled engine coolant  
Ford Motor Company does NOT recommend the use of recycled engine  
coolant in vehicles originally equipped with Motorcraft Premium Gold  
Engine Coolant since a Ford-approved recycling process is not yet  
available.  
Used engine coolant should be disposed of in an appropriate  
manner. Follow your community’s regulations and standards for recycling  
and disposing of automotive fluids.  
Coolant refill capacity  
To find out how much fluid your vehicle’s cooling system can hold, refer  
to Maintenance product specifications and capacities in this chapter.  
Fill your engine coolant reservoir as outlined in Adding engine coolant  
in this section.  
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Severe climates  
If you drive in extremely cold climates (less than –34° F [–36° C ]):  
It may be necessary to increase the coolant concentration  
above 50%.  
NEVER increase the coolant concentration above 60%.  
Increased engine coolant concentrations above 60% will  
decrease the overheat protection characteristics of the engine  
coolant and may cause engine damage.  
Refer to the chart on the coolant container to ensure the  
coolant concentration in your vehicle will provide adequate  
freeze protection at the temperatures in which you drive in the  
winter months.  
If you drive in extremely hot climates:  
It is still necessary to maintain the coolant concentration  
above 40%.  
NEVER decrease the coolant concentration below 40%.  
Decreased engine coolant concentrations below 40% will  
decrease the corrosion protection characteristics of the engine  
coolant and may cause engine damage.  
Decreased engine coolant concentrations below 40% will  
decrease the freeze protection characteristics of the engine  
coolant and may cause engine damage.  
Refer to the chart on the coolant container to ensure the  
coolant concentration in your vehicle will provide adequate  
protection at the temperatures in which you drive.  
Vehicles driven year-round in non-extreme climates should use a 50/50  
mixture of engine coolant and distilled water for optimum cooling system  
and engine protection.  
What you should know about fail-safe cooling  
If the engine coolant supply is depleted, this feature allows the vehicle to  
be driven temporarily before incremental component damage is incurred.  
The “fail-safe” distance depends on ambient temperatures, vehicle load  
and terrain.  
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How fail-safe cooling works  
If the engine begins to overheat:  
The engine coolant temperature  
gauge will move to the red (hot)  
area.  
The “Check Engine” indicator  
light will illuminate.  
If the engine reaches a preset  
over-temperature condition, the engine will automatically switch to  
alternating cylinder operation. Each disabled cylinder acts as an air  
pump and cools the engine.  
When this occurs the vehicle will still operate. However:  
The engine power will be limited.  
The air conditioning system will be disabled.  
Continued operation will increase the engine temperature:  
The engine will completely shut down.  
Steering and braking effort will increase.  
Once the engine temperature cools, the engine can be re-started. Take  
your vehicle to an authorized dealer as soon as possible to minimize  
engine damage.  
When fail-safe mode is activated  
You have limited engine power when in the fail-safe mode, so drive the  
vehicle with caution. The vehicle will not be able to maintain high speed  
operation and the engine will run rough. Remember that the engine is  
capable of completely shutting down automatically to prevent engine  
damage, therefore:  
1. Pull off the road as soon as safely possible and turn off the engine.  
2. Arrange for the vehicle to be taken to an authorized dealer.  
3. If this is not possible, wait a short period for the engine to cool.  
4. Check the coolant level and replenish if low.  
Never remove the coolant reservoir cap while the engine is  
running or hot.  
5. Restart the engine and take your vehicle to an authorized dealer.  
Driving the vehicle without repairing the engine problem  
increases the chance of engine damage. Take your vehicle to an  
authorized dealer as soon as possible.  
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FUEL FILTER  
For fuel filter replacement, see your authorized dealer. Refer to  
scheduled maintenance information for the appropriate intervals for  
changing the fuel filter.  
Replace the fuel filter with an authorized Motorcraft part. The  
customer warranty may be void for any damage to the fuel system  
if an authorized Motorcraft fuel filter is not used.  
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS  
Important safety precautions  
Do not overfill the fuel tank. The pressure in an overfilled tank  
may cause leakage and lead to fuel spray and fire.  
The fuel system may be under pressure. If the fuel filler cap is  
venting vapor or if you hear a hissing sound, wait until it stops  
before completely removing the fuel filler cap. Otherwise, fuel may  
spray out and injure you or others.  
If you do not use the proper fuel filler cap, excessive vacuum in  
the fuel tank may damage the fuel system or cause the fuel cap  
to disengage in a collision, which may result in possible personal injury.  
Automotive fuels can cause serious injury or death if misused or  
mishandled.  
Gasoline may contain benzene, which is a cancer-causing agent.  
Observe the following guidelines when handling automotive fuel:  
Extinguish all smoking materials  
and any open flames before  
refueling your vehicle.  
Always turn off the vehicle before  
refueling.  
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Automotive fuels can be harmful or fatal if swallowed. Fuel such as  
gasoline is highly toxic and if swallowed can cause death or permanent  
injury. If fuel is swallowed, call a physician immediately, even if no  
symptoms are immediately apparent. The toxic effects of fuel may not  
be visible for hours.  
Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind  
can lead to eye and respiratory tract irritation. In severe cases,  
excessive or prolonged breathing of fuel vapor can cause serious  
illness and permanent injury.  
Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,  
remove contact lenses (if worn), flush with water for 15 minutes and  
seek medical attention. Failure to seek proper medical attention could  
lead to permanent injury.  
Fuels can also be harmful if absorbed through the skin. If fuel is  
splashed on the skin and/or clothing, promptly remove contaminated  
clothing and wash skin thoroughly with soap and water. Repeated or  
prolonged skin contact with fuel liquid or vapor causes skin irritation.  
Be particularly careful if you are taking “Antabuse” or other forms of  
disulfiram for the treatment of alcoholism. Breathing gasoline vapors,  
or skin contact could cause an adverse reaction. In sensitive  
individuals, serious personal injury or sickness may result. If fuel is  
splashed on the skin, promptly wash skin thoroughly with soap and  
water. Consult a physician immediately if you experience an adverse  
reaction.  
When refueling always shut the engine off and never allow  
sparks or open flames near the filler neck. Never smoke while  
refueling. Fuel vapor is extremely hazardous under certain conditions.  
Care should be taken to avoid inhaling excess fumes.  
The flow of fuel through a fuel pump nozzle can produce static  
electricity, which can cause a fire if fuel is pumped into an  
ungrounded fuel container.  
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Refueling  
Fuel vapor burns violently and a fuel fire can cause severe  
injuries. To help avoid injuries to you and others:  
Read and follow all the instructions on the pump island;  
Turn off your engine when you are refueling;  
Do not smoke if you are near fuel or refueling your vehicle;  
Keep sparks, flames and smoking materials away from fuel;  
Stay outside your vehicle and do not leave the fuel pump unattended  
when refueling your vehicle — this is against the law in some places;  
Keep children away from the fuel pump; never let children pump fuel.  
Use the following guidelines to avoid electrostatic charge build-up when  
filling an ungrounded fuel container:  
Place approved fuel container on the ground.  
DO NOT fill a fuel container while it is in the vehicle (including the  
cargo area).  
Keep the fuel pump nozzle in contact with the fuel container while filling.  
DO NOT use a device that would hold the fuel pump handle in the fill  
position.  
Fuel Filler Cap  
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off feature.  
When fueling your vehicle:  
1. Turn the engine off.  
2. Carefully turn the filler cap counterclockwise 1/4 of a turn until it stops.  
3. Pull to remove the cap from the fuel filler pipe.  
4. To install the cap, align the tabs on the cap with the notches on the  
filler pipe.  
5. Turn the filler cap clockwise 1/4 of a turn until at least one click is heard.  
If the CHECK FUEL CAP indicator comes on, the fuel filler cap may not  
be properly installed. Turn off the engine, remove the fuel filler cap,  
align the cap properly and reinstall it.  
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If you must replace the fuel filler cap, replace it with a fuel filler  
cap that is designed for your vehicle. The customer warranty may  
be void for any damage to the fuel tank or fuel system if the  
correct genuine Ford or Motorcraft fuel filler cap is not used.  
The fuel system may be under pressure. If the fuel filler cap is  
venting vapor or if you hear a hissing sound, wait until it stops  
before completely removing the fuel filler cap. Otherwise, fuel may  
spray out and injure you or others.  
If you do not use the proper fuel filler cap, excessive vacuum in  
the fuel tank may damage the fuel system or cause the fuel cap  
to disengage in a collision, which may result in possible personal injury.  
Choosing the right fuel  
Use only UNLEADED fuel or UNLEADED fuel blended with a maximum  
of 10% ethanol. Your vehicle was not designed to run on E85 fuels that  
are blended with a maximum of 85% ethanol. The use of leaded fuel is  
prohibited by law and could damage your vehicle. Do not use fuel  
containing methanol. It can damage critical fuel system components.  
Your vehicle was not designed to use fuel or fuel additives with metallic  
compounds, including manganese-based additives. Studies indicate that  
these additives can cause your vehicle’s emission control system to  
deteriorate more rapidly.  
Repairs to correct the effects of using a fuel for which your vehicle was  
not designed may not be covered by your warranty.  
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Octane recommendations  
Your vehicle is designed to use  
“Regular” unleaded gasoline with  
pump (R+M)/2 octane rating of 87.  
We do not recommend the use of  
gasolines labeled as “Regular” that  
87  
(R+M)/2 METHOD  
are sold with octane ratings of 86 or lower in high altitude areas.  
Do not be concerned if your engine sometimes knocks lightly. However, if  
it knocks heavily under most driving conditions while you are using fuel  
with the recommended octane rating, see your authorized dealer to  
prevent any engine damage.  
Fuel quality  
If you are experiencing starting, rough idle or hesitation driveability  
problems, try a different brand of unleaded gasoline. “Premium” unleaded  
gasoline is not recommended for vehicles designed to use “Regular”  
unleaded gasoline because it may cause these problems to become more  
pronounced. If the problems persist, see your authorized dealer.  
Do not add aftermarket fuel additive products to your fuel tank. It  
should not be necessary to add any aftermarket products to your fuel  
tank if you continue to use high quality fuel of the recommended octane  
rating. These products have not been approved for your engine and  
could cause damage to the fuel system. Repairs to correct the effects of  
using an aftermarket product in your fuel may not be covered by your  
warranty.  
Many of the world’s automakers approved the World-wide Fuel Charter  
that recommends gasoline specifications to provide improved  
performance and emission control system protection for your vehicle.  
Gasolines that meet the World-wide Fuel Charter should be used when  
available. Ask your fuel supplier about gasolines that meet the  
World-wide Fuel Charter.  
Cleaner air  
Ford endorses the use of reformulated “cleaner-burning” gasolines to  
improve air quality, per the recommendations in the Choosing the Right  
Fuel section.  
Running out of fuel  
Avoid running out of fuel because this situation may have an adverse  
effect on powertrain components.  
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If you have run out of fuel:  
You may need to cycle the ignition from OFF to ON several times after  
refueling to allow the fuel system to pump the fuel from the tank to  
the engine. On restarting, cranking time will take a few seconds longer  
than normal.  
Normally, adding one gallon of fuel is enough to restart the engine. If  
the vehicle is out of fuel and on a steep grade, more than one gallon  
may be required.  
The  
indicator may come on. For more information on the “check  
engine” or the “service engine soon” indicator, refer to Warning lights  
and chimes in the Instrument Cluster chapter.  
ESSENTIALS OF GOOD FUEL ECONOMY  
Measuring techniques  
Your best source of information about actual fuel economy is you, the  
driver. You must gather information as accurately and consistently as  
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are  
NOT accurate as a measure of fuel economy. We do not recommend  
taking fuel economy measurements during the first 1,000 miles  
(1,600 km) of driving (engine break-in period). You will get a more  
accurate measurement after 2,000 miles-3,000 miles  
(3,000 km–5,000 km).  
Filling the tank  
The advertised fuel capacity of the fuel tank on your vehicle is equal to  
the rated refill capacity of the fuel tank as listed in the Maintenance  
product specifications and capacities section of this chapter.  
The advertised capacity is the amount of the indicated capacity and the  
empty reserve combined. Indicated capacity is the difference in the  
amount of fuel in a full tank and a tank when the fuel gauge indicates  
empty. Empty reserve is the small amount of fuel remaining in the fuel  
tank after the fuel gauge indicates empty.  
The amount of usable fuel in the empty reserve varies and should  
not be relied upon to increase driving range. When refueling your  
vehicle after the fuel gauge indicates empty, you might not be  
able to refuel the full amount of the advertised capacity of the  
fuel tank due to the empty reserve still present in the tank.  
For consistent results when filling the fuel tank:  
Turn the engine/ignition switch to the off position prior to refueling,  
an error in the reading will result if the engine is left running.  
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Use the same filling rate setting (low — medium — high) each time  
the tank is filled.  
Allow no more than two automatic click-offs when filling.  
Always use fuel with the recommended octane rating.  
Use a known quality gasoline, preferably a national brand.  
Use the same side of the same pump and have the vehicle facing the  
same direction each time you fill up.  
Have the vehicle loading and distribution the same every time.  
Your results will be most accurate if your filling method is consistent.  
Calculating fuel economy  
1. Fill the fuel tank completely and record the initial odometer reading  
(in miles or kilometers).  
2. Each time you fill the tank, record the amount of fuel added (in  
gallons or liters).  
3. After at least three to five tank fill-ups, fill the fuel tank and record  
the current odometer reading.  
4. Subtract your initial odometer reading from the current odometer  
reading.  
5. Follow one of the simple calculations in order to determine fuel  
economy:  
Calculation 1: Divide total miles traveled by total gallons used.  
Calculation 2: Multiply liters used by 100, then divide by total  
kilometers traveled.  
Keep a record for at least one month and record the type of driving (city  
or highway). This will provide an accurate estimate of the vehicle’s fuel  
economy under current driving conditions. Additionally, keeping records  
during summer and winter will show how temperature impacts fuel  
economy. In general, lower temperatures give lower fuel economy.  
Driving style — good driving and fuel economy habits  
Give consideration to the lists that follow and you may be able to change  
a number of variables and improve your fuel economy.  
Habits  
Smooth, moderate operation can yield up to 10% savings in fuel.  
Steady speeds without stopping will usually give the best fuel  
economy.  
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Idling for long periods of time (greater than one minute) may waste  
fuel.  
Anticipate stopping; slowing down may eliminate the need to stop.  
Sudden or hard accelerations may reduce fuel economy.  
Slow down gradually.  
Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15%  
less fuel than traveling at 65 mph [105 km/h]).  
Revving the engine before turning it off may reduce fuel economy.  
Using the air conditioner or defroster may reduce fuel economy.  
You may want to turn off the speed control in hilly terrain if  
unnecessary shifting between the top gears occurs. Unnecessary  
shifting of this type could result in reduced fuel economy.  
Warming up a vehicle on cold mornings is not required and may  
reduce fuel economy.  
Resting your foot on the brake pedal while driving may reduce fuel  
economy.  
Combine errands and minimize stop-and-go driving.  
Maintenance  
Keep tires properly inflated and use only recommended size.  
Operating a vehicle with the wheels out of alignment will reduce fuel  
economy.  
Use recommended engine oil. Refer to Maintenance product  
specifications and capacities in this chapter.  
Perform all regularly scheduled maintenance items. Follow the  
recommended maintenance schedule and owner maintenance checks  
found in scheduled maintenance information.  
Conditions  
Heavily loading a vehicle or towing a trailer may reduce fuel economy  
at any speed.  
Carrying unnecessary weight may reduce fuel economy (approximately  
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).  
Adding certain accessories to your vehicle (for example bug  
deflectors, rollbars/light bars, running boards, ski/luggage racks) may  
reduce fuel economy.  
Using fuel blended with alcohol may lower fuel economy.  
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Fuel economy may decrease with lower temperatures during the first  
8–10 miles (12–16 km) of driving.  
Driving on flat terrain offers improved fuel economy as compared to  
driving on hilly terrain.  
Transaxles give their best fuel economy when operated in the top  
cruise gear and with steady pressure on the gas pedal.  
Close windows for high speed driving.  
EPA window sticker  
Every new vehicle should have the EPA window sticker. Contact your  
authorized dealer if the window sticker is not supplied with your vehicle.  
The EPA window sticker should be your guide for the fuel economy  
comparisons with other vehicles.  
It is important to note the box in the lower left corner of the window  
sticker. These numbers represent the Range of MPG (L/100 km)  
expected on the vehicle under optimum conditions. Your fuel economy  
may vary depending upon the method of operation and conditions.  
EMISSION CONTROL SYSTEM  
Your vehicle is equipped with various emission control components and a  
catalytic converter which will enable your vehicle to comply with  
applicable exhaust emission standards. To make sure that the catalytic  
converter and other emission control components continue to work  
properly:  
Use only the specified fuel listed.  
Avoid running out of fuel.  
Do not turn off the ignition while your vehicle is moving, especially at  
high speeds.  
Have the items listed in scheduled maintenance information  
performed according to the specified schedule.  
The scheduled maintenance items listed in scheduled maintenance  
information are essential to the life and performance of your vehicle  
and to its emissions system.  
If other than Ford, Motorcraft or Ford-authorized parts are used for  
maintenance replacements or for service of components affecting  
emission control, such non-Ford parts should be equivalent to genuine  
Ford Motor Company parts in performance and durability.  
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Do not park, idle, or drive your vehicle in dry grass or other dry  
ground cover. The emission system heats up the engine  
compartment and exhaust system, which can start a fire.  
Illumination of the  
indicator, charging system warning light or the  
temperature warning light, fluid leaks, strange odors, smoke or loss of  
engine power could indicate that the emission control system is not  
working properly.  
An improperly operating or damaged exhaust system may allow exhaust  
to enter the vehicle. Have a damaged or improperly operating exhaust  
system inspected and repaired immediately.  
Exhaust leaks may result in entry of harmful and potentially  
lethal fumes into the passenger compartment.  
Do not make any unauthorized changes to your vehicle or engine. By  
law, vehicle owners and anyone who manufactures, repairs, services,  
sells, leases, trades vehicles, or supervises a fleet of vehicles are not  
permitted to intentionally remove an emission control device or prevent  
it from working. Information about your vehicle’s emission system is on  
the Vehicle Emission Control Information Decal located on or near the  
engine. This decal identifies engine displacement and gives some tune up  
specifications.  
Please consult your Warranty Guide for complete emission warranty  
information.  
On board diagnostics (OBD-II)  
Your vehicle is equipped with a computer that monitors the engine’s  
emission control system. This system is commonly known as the On  
Board Diagnostics System (OBD-II). The OBD-II system protects the  
environment by ensuring that your vehicle continues to meet  
government emission standards. The OBD-II system also assists your  
authorized dealer in properly servicing your vehicle. When the  
indicator illuminates, the OBD-II system has detected a malfunction.  
Temporary malfunctions may cause the  
Examples are:  
indicator to illuminate.  
1. The vehicle has run out of fuel—the engine may misfire or run poorly.  
2. Poor fuel quality or water in the fuel—the engine may misfire or run  
poorly.  
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3. The fuel cap may not have been securely tightened. See Fuel filler  
cap in this chapter.  
4. Driving through deep water – the electrical system may be wet.  
These temporary malfunctions can be corrected by filling the fuel tank  
with good quality fuel, properly tightening the fuel cap or letting the  
electrical system dry out. After three driving cycles without these or any  
other temporary malfunctions present, the  
indicator should stay off  
the next time the engine is started. A driving cycle consists of a cold  
engine startup followed by mixed city/highway driving. No additional  
vehicle service is required.  
If the  
indicator remains on, have your vehicle serviced at the first  
available opportunity. Although some malfunctions detected by the  
OBD-II may not have symptoms that are apparent, continued driving  
with the  
indicator on can result in increased emissions, lower fuel  
economy, reduced engine and transmission smoothness, and lead to more  
costly repairs.  
Readiness for Inspection/Maintenance (I/M) testing  
Some state/provincial and local governments may have  
Inspection/Maintenance (I/M) programs to inspect the emission control  
equipment on your vehicle. Failure to pass this inspection could prevent  
you from getting a vehicle registration. Your vehicle may not pass the I/M  
test if the  
indicator is on or not working properly (bulb is burned  
out), or if the OBD-II system has determined that some of the emission  
control systems have not been properly checked. In this case, the vehicle  
is considered not ready for I/M testing.  
If the  
indicator is on or the bulb does not work, the vehicle may  
need to be serviced. Refer to the On board diagnostics (OBD-II)  
description in this chapter.  
If the vehicle’s engine or transmission has just been serviced, or the  
battery has recently run down or been replaced, the OBD-II system may  
indicate that the vehicle is not ready for I/M testing. To determine if the  
vehicle is ready for I/M testing, turn the ignition key to the ON position  
for 15 seconds without cranking the engine. If the  
eight times, it means that the vehicle is not ready for I/M testing; if  
the indicator stays on solid, it means that the vehicle is ready for  
indicator blinks  
I/M testing.  
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The OBD-II system is designed to check the emission control system  
during normal driving. A complete check may take several days. If the  
vehicle is not ready for I/M testing, the following driving cycle consisting  
of mixed city and highway driving may be performed:  
15 minutes of steady driving on an expressway/highway followed by 20  
minutes of stop-and-go driving with at least four 30 second idle periods.  
Allow the vehicle to sit for at least eight hours without starting the  
engine. Then, start the engine and complete the above driving cycle. The  
engine must warm up to its normal operating temperature. Once started,  
do not turn off the engine until the above driving cycle is complete. If  
the vehicle is still not ready for I/M testing, the above driving cycle will  
have to be repeated.  
POWER STEERING FLUID  
Check the fluid. Refer to the  
scheduled maintenance  
information for service  
maintenance schedules.  
1. Start the engine and let it run  
until it reaches normal operating  
temperature.  
2. Turn the steering wheel left and  
right several times.  
3. Turn the engine off.  
4. Check the fluid level.  
5. If the fluid is below the MIN line, add fluid in small amounts until it  
reaches the correct level (between the MIN and MAX lines).  
Use only MERCONATF.  
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BRAKE/CLUTCH FLUID  
Brake and clutch systems are supplied from the same reservoir.  
The fluid level will drop slowly as  
the brakes wear, and will rise when  
the brake components are replaced.  
Fluid levels between the “MIN” and  
“MAX” lines are within the normal  
operating range; there is no need to  
add fluid. If the fluid levels are  
outside of the normal operating  
range the performance of the  
system could be compromised; seek  
service from your authorized dealer  
immediately.  
TRANSMISSION FLUID  
Checking automatic transmission fluid  
Refer to your scheduled maintenance information for scheduled  
intervals for fluid checks and changes. Your transaxle does not consume  
fluid. However, the fluid level should be checked if the transaxle is not  
working properly, i.e., if the transaxle slips or shifts slowly or if you  
notice some sign of fluid leakage.  
Automatic transmission fluid expands when warmed. To obtain an  
accurate fluid check, drive the vehicle until it is warmed up  
(approximately 20 miles [30 km]). If your vehicle has been operated  
for an extended period at high speeds, in city traffic during hot  
weather or pulling a trailer, the vehicle should be turned off for  
about 30 minutes to allow fluid to cool before checking.  
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating  
temperature.  
2. Park the vehicle on a level surface and engage the parking brake.  
3. With the parking brake engaged and your foot on the brake pedal,  
start the engine and move the gearshift lever through all of the gear  
ranges. Allow sufficient time for each gear to engage.  
4. Latch the gearshift lever in P (Park) and leave the engine running.  
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If  
necessary, refer to Identifying components in the engine compartment  
in this chapter for the location of the dipstick.  
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6. Install the dipstick making sure it is fully seated in the filler tube.  
7. Remove the dipstick and inspect the fluid level. The fluid should be in  
the designated areas for normal operating temperature.  
Low fluid level  
Do not drive the vehicle if the fluid  
level is at the bottom of the dipstick  
and the outside temperatures are  
above 50°F (10°C).  
Correct fluid level  
The transmission fluid should be checked at normal operating  
temperatures 120°F-140°F (50°C-60°C) on a level surface. The normal  
operating temperature can be reached after approximately 20 miles  
(30 km) of driving.  
The transmission fluid should be in  
this range if at normal operating  
temperature (120°F-140°F  
[50°C-60°C]).  
High fluid level  
Fluid levels above the safe range  
may result in transaxle failure. An  
overfill condition of transmission  
fluid may cause shift and/or  
engagement concerns and/or  
possible damage.  
High fluid levels can be caused by an overheating condition.  
Adjusting automatic transmission fluid levels  
Before adding any fluid, make sure the correct type is used. The type of  
fluid used is normally indicated on the dipstick and also in the Maintenance  
product specifications and capacities section in this chapter.  
Use of a non-approved automatic transmission fluid may cause  
internal transaxle component damage.  
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If necessary, add fluid in 1/2 pint (250 mL) increments through the filler  
tube until the level is correct.  
If an overfill occurs, excess fluid  
should be removed by an authorized  
dealer.  
An overfill condition of  
transmission fluid may cause  
shift and/or engagement  
concerns and/or possible damage.  
Do not use supplemental transmission fluid additives, treatments or  
cleaning agents. The use of these materials may affect transmission  
operation and result in damage to internal transmission components.  
Checking and adding manual transmission fluid (if equipped)  
1. Clean the filler plug.  
2. Remove the filler plug and  
inspect the fluid level.  
3. Fluid level should be at the  
bottom of the opening.  
4. Add enough fluid through the  
filler opening so that the fluid level  
is at the bottom of the opening.  
5. Install and tighten the fill plug  
securely.  
Use only fluid that meets Ford specifications. Refer to the Maintenance  
product specifications and capacities section in this chapter.  
AIR FILTER ELEMENT  
Your vehicle is equipped with a lifetime air filter. The air filter assembly  
includes a restriction gauge indicator that can be checked by your  
authorized dealer. Refer to scheduled maintenance information for the  
proper inspection intervals.  
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MOTORCRAFT PART NUMBERS  
Component  
Air filter element  
Fuel filter  
2.0L I4 engine  
N/A (Lifetime)1  
FG-1081  
FL-9104  
2.3L I4 engine  
N/A (Lifetime)1  
FG-1081  
FL-9104  
Oil filter  
Battery  
BXT-96R  
BXT-96R  
Battery (if equipped  
with Audiophile radio or  
engine block heater)  
PCV valve  
BXT-40R  
BXT-40R  
2
3
Spark plugs  
1Non Serviceable Part. The air filter is designed to last the life of the  
vehicle. See authorized dealer or qualified technician for replacement.  
The Technician can check the diagnostics system for the possibility of an  
excessively dirty air filter.  
2The PCV valve is a critical emission component. It is one of the items  
listed in scheduled maintenance information and is essential to the  
life and performance of your vehicle and to its emissions system.  
For PCV valve replacement, see your authorized dealer. Refer to  
scheduled maintenance information for the appropriate intervals for  
changing the PCV valve.  
Replace the PCV valve with one that meets Ford material and  
design specifications for your vehicle, such as a Motorcraft or  
equivalent replacement part. The customer warranty may be void  
for any damage to the emissions system if such a PCV valve is not  
used.  
3For spark plug replacement, see your authorized dealer. Refer to  
scheduled maintenance information for the appropriate intervals for  
changing the spark plugs.  
Replace the spark plugs with ones that meet Ford material and  
design specifications for your vehicle, such as Motorcraft or  
equivalent replacement parts. The customer warranty may be  
void for any damage to the engine if such spark plugs are not  
used.  
4Only use the specified replacement oil filter. The use of a non-specified  
oil filter can result in engine damage.  
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ENGINE DATA  
Engine  
2.0L I4 engine  
121  
87 octane  
1–3–4–2  
2.3L I4 engine  
138  
87 octane  
1–3–4–2  
Cubic inches  
Required fuel  
Firing order  
Ignition system  
Compression ratio  
Spark plug gap  
C.O.P  
10.1:1  
.051 inch +/- .002  
1.3 mm +/- .05  
C.O.P  
9.7:1  
.051 inch +/- .002  
1.3 mm +/- .05  
Engine drivebelt routing  
2.0L / 2.3L I4 Engine without A/C  
2.0L / 2.3L I4 Engine with A/C  
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IDENTIFYING YOUR VEHICLE  
Safety Compliance Certification Label  
The National Highway Traffic Safety  
Administration Regulations require  
that a Safety Compliance  
Certification Label be affixed to a  
vehicle and prescribe where the  
Safety Compliance Certification  
Label may be located. The Safety  
Compliance Certification Label is  
located on the structure (B-Pillar)  
by the trailing edge of the driver’s  
door or the edge of the driver’s  
door.  
Vehicle identification number (VIN)  
The vehicle identification number is  
located on the driver side  
instrument panel.  
XXXXXXXXXXXXXXXXX  
Please note that in the graphic,  
XXXX is representative of your  
vehicle identification number.  
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The Vehicle Identification Number (VIN) contains the following  
information:  
1. World manufacturer identifier  
2. Brake system / Gross Vehicle  
Weight Rating (GVWR) / Restraint  
System  
3. Vehicle line, series, body type  
4. Engine type  
5. Check digit  
6. Model year  
7. Assembly plant  
8. Production sequence number  
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS  
You can find a  
transmission/transaxle code on the  
Safety Compliance Certification  
Label. The following table tells you  
which transmission or transaxle  
each code represents.  
Description  
Code  
Four-speed automatic  
Five-speed manual (MTX75)  
2
Z
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