Get Scheduled Maintenance Guide for Ford Fusion 4 Door First Generation (2006-2012)

Scheduled Maintenance

GENERAL MAINTENANCE INFORMATION

Why maintain your vehicle?

This guide describes the scheduled maintenance required for your

vehicle. Carefully following this schedule helps protect against major

repair expenses resulting from neglect or inadequate maintenance and

may also help to increase the value of your vehicle when you sell or

trade it.

It is your responsibility to see that all scheduled maintenance is

performed and that the materials used meet Ford engineering

specifications. Failure to perform scheduled maintenance specific in this

guide will invalidate warranty coverage on parts affected by the lack of

maintenance. Be sure receipts for completed maintenance are kept with

the vehicle and confirmation of the work performed is always recorded in

this guide.

Your dealer has factory-trained technicians who can perform the required

maintenance using genuine Ford parts. They are committed to meeting

your service needs and to assuring your continuing satisfaction.

Protecting your investment

Maintenance is an investment that will pay dividends in the form of

improved reliability, durability and resale value. To ensure the proper

performance of your vehicle and its emission control systems, it is

imperative that scheduled maintenance be completed at the designated

intervals.

For your convenience, your vehicle is equipped with a message center

which determines the proper oil change service interval. You should

perform the engine oil change as indicated by the message center. The

message center will display ENGINE OIL CHANGE SOON or OIL

CHANGE REQUIRED to indicate when an oil change is needed. The

engine oil change service needs to be completed within two weeks or

500 miles (800 km) after the OIL CHANGE REQUIRED message is

displayed. Your oil change service interval can be up to one year or

10,000 miles (16,000 km). Reset your Intelligent Oil Life Monitor™ after

each engine oil and filter change; refer to the Instrument Cluster

chapter.

If your message center is prematurely reset or becomes inoperative, you

should perform the oil change interval at six months or 5,000 miles

(8,000 km) from your last oil change.

Your vehicle is very sophisticated and built with multiple complex

performance systems. Every manufacturer develops these systems using

348

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

different specifications and performance features. That’s why it’s

important to rely upon your dealership to properly diagnose and repair

your vehicle.

Ford Motor Company has recommended maintenance intervals for

various parts and component systems based upon engineering testing.

Ford Motor Company relies upon this testing to determine the most

appropriate mileage for replacement of oils and fluids to protect your

vehicle at the lowest overall cost to you and recommends against

maintenance schedules that deviate from the scheduled maintenance

information.

Ford strongly recommends the use of genuine Ford replacement parts.

Parts other than Ford, Motorcraft௡ or Ford-authorized remanufactured

parts that are used for maintenance replacement or for the service of

components affecting emission control must be equivalent to genuine

Ford Motor Company parts in performance and durability. It is the

owner’s responsibility to determine the equivalency of such parts. Please

consult your Warranty Guide for complete warranty information.

Chemicals or additives not approved by Ford are not required for factory

recommended maintenance. In fact, Ford Motor Company recommends

against the use of such additive products unless specifically

recommended by Ford for a particular application.

Oils, fluids and flushing

In many cases, fluid discoloration is a normal operating characteristic

and, by itself, does not necessarily indicate a concern or that the fluid

needs to be changed. However, discolored fluids that also show signs of

overheating and/or foreign material contamination should be inspected

immediately by a qualified expert such as the factory-trained technicians

at your dealership. Your vehicle’s oils and fluids should be changed at the

specified intervals or in conjunction with a repair. Flushing is a viable

way to change fluid for many vehicle sub-systems during scheduled

maintenance. It is critical that systems are flushed only with new fluid

that is the same as that required to fill and operate the system, or using

a Ford-approved flushing chemical.

Genuine Ford parts and service

When planning your maintenance services, consider your dealership for

all your vehicle’s needs.

There are a lot of reasons why visiting your dealership for all your

service needs is a great way to help keep your vehicle running great.

349

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

Convenience

Many dealerships have extended evening and Saturday hours to make

your service visit more convenient. How’s that for quality service?

Factory-trained technicians

Service technicians participate in extensive factory-sponsored

certification training to help them become experts on the operation of

your vehicle. Ask your dealership about the training and certification

their technicians have received.

Genuine Ford and Motorcraftா replacement parts

Dealerships stock Ford and Motorcraft௡ branded replacement parts.

These parts meet or exceed Ford Motor Company’s specifications, and

we stand behind them. Parts installed at your dealership carry a

nationwide, 12 month/12,000 mile (20,000 km) parts and labor limited

warranty. Your dealer can give you details.

Value shopping for your vehicle’s maintenance needs

Your dealership recognizes the competitive landscape of maintenance and

light repair automotive services. With factory-trained technicians, and

one-stop service from routine maintenance like oil changes and tire

rotations to repairs like brake service, check out the value your dealers

can offer.

Owner checks and services

Certain basic maintenance checks and inspections should be performed

by the owner or a service technician at the intervals indicated. Service

information and supporting specifications are provided in this owner’s

guide.

Any adverse condition should be brought to the attention of your dealer

or qualified service technician as soon as possible for the proper service

advice. The owner maintenance service checks are generally not covered

by warranties so you may be charged for labor, parts or fluids used.

350

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

Engine oil/coolant change intervals

Engine oil

As indicated by the message center (do not

exceed one year or 10,000 miles [16,000 km])

6 years or 100,000 miles (160,000 km)

(whichever comes first)

Engine coolant,

initial change

Engine coolant,

after initial change

Every 3 years or 50,000 miles (80,000 km)

Check every month

Engine oil level

Function of all interior and exterior lights

Tires for wear and proper pressure, including spare

Windshield washer fluid level

Check every six months

Battery connections; clean if necessary

Body and door drain holes for obstructions; clean if necessary

Cooling system fluid level and coolant strength

Door weatherstrips for wear; lubricate if necessary

Hinges/latches/outside locks for proper operation; lubricate if necessary

Parking brake for proper operation

Safety belts and seat latches for wear and function

Safety warning lamps (brake, ABS, airbag, safety belt) for operation

Washer spray/wiper operation; clean or replace blades as necessary

351

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

Multi-point inspection

In order to keep your vehicle running right, it is important to have the

systems on your vehicle checked regularly. This can help identify

potential issues and prevent major problems. Ford Motor Company

recommends the following multi-point inspection be performed at every

scheduled maintenance interval to help ensure your vehicle keeps

running great.

Multi-point inspection – Recommended each visit

Accessory drive belt(s)

Battery performance

Half-shaft dust boots (if equipped)

Horn operation

Clutch operation (if equipped) Radiator, cooler, heater and A/C hoses

Engine air filter

Suspension components for leaks and

damage

Exhaust system

Steering and linkage

Exterior lamps and hazard

warning system operation

Fluid levels*; fill if necessary

For oil and fluid leaks

Tires for wear and proper pressure,

including spare

Windshield for cracks, chips or pits

Washer spray and wiper operation

*Brake, coolant recovery reservoir, manual and automatic transmission

(with an underhood dipstick), power steering (if equipped) and

window washer

Be sure to ask your dealership service advisor or technician about the

multi-point vehicle inspection. It’s a comprehensive way to perform a

thorough inspection of your vehicle. It’s your checklist that gives you

immediate feedback on the overall condition of your vehicle. You’ll know

what’s been checked, what’s okay, as well as those things that may

require future or immediate attention. The multi-point vehicle inspection

is one more way to keep your vehicle running great!

352

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

353

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

NORMAL SCHEDULED MAINTENANCE AND LOG

For your convenience, your vehicle is equipped with a message center

which determines the proper oil change service interval. You should

perform the engine oil change as indicated by the message center. The

message center will display ENGINE OIL CHANGE SOON or OIL

CHANGE REQUIRED to indicate when an oil change is needed. The

engine oil change service needs to be completed within two weeks or

500 miles (800 km) after the OIL CHANGE REQUIRED message is

displayed. Your oil change service interval can be up to one year or

10,000 miles (16,000 km). Reset your Intelligent Oil Life Monitor™ after

each engine oil and filter change; refer to the Instrument Cluster

chapter.

If your message center is prematurely reset or becomes inoperative, you

should perform the oil change interval at six months or 5,000 miles

(8,000 km) from your last oil change.

354

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

355

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

Perform the services noted in the following table at the specified

time/mileage (km) period either within 3,000 miles (4,800 km) of the

OIL CHANGE REQUIRED message appearing in the message center or

when the time/mileage (km) reading indicates service is due.

Example #1: The OIL CHANGE REQUIRED message comes on at

28,751 miles (46,270 km); perform the 30,000 mile (48,000 km)

automatic transmission fluid replacement.

Example #2: The OIL CHANGE REQUIRED message has not come on

but the odometer reads 30,000 miles (48,000 km); perform the engine air

filter replacement. (i.e., Intelligent Oil Life Monitor™ was reset at

25,000 miles [40,000 km].)

Every 20,000 miles Replace cabin air filter (if equipped)

(32,000 km)

Every 30,000 miles Replace climate-controlled seat filter (if

(48,000 km)

equipped)

Replace engine air filter

Every 100,000 miles Change engine coolant¹

(160,000 km)

Replace spark plugs

Inspect accessory drive belt(s)²

Every 150,000 miles Change automatic transmission fluid and filter

(240,000 km)

(filter not required on 6F35, 6F50, DPS6 and

AWF-21 transmissions); consult dealer for

requirements

Change manual transmission fluid

Change rear axle fluid (RWD vehicles)

Replace accessory drive belt(s) if not replaced

within the last 100,000 miles (160,000 km)

Replace timing belt (Fiesta); failure to replace

belt can cause internal engine damage

¹Initial replacement at 100,000 miles (160,000 km) or 72 months; every

50,000 miles (80,000 km) or 36 months thereafter

²Perform a follow-up inspection at 120,000 miles (192,000 km)

356

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

Maintenance schedule log

DEALER VALIDATION:

D^EALERVALIDATION:

P&A C^ODE:

RO#:

D^ATE:

H^OURS:

RO#:

D^ATE:

H^OURS:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A CODE:

H^OURS:

P&A CODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

357

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

DEALER VALIDATION:

D^EALERVALIDATION:

P&A CODE:

H^OURS:

RO#:

D^ATE:

H^OURS:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A CODE:

H^OURS:

P&A CODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

358

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

DEALER VALIDATION:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A CODE:

H^OURS:

P&A CODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

359

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

SPECIAL OPERATING CONDITIONS

If you operate your vehicle primarily in one of the more demanding

conditions listed below, you will need to have some items maintained

more frequently. If you only occasionally operate your vehicle under

these conditions, it is not necessary to perform the additional

maintenance. For specific recommendations, see your dealership service

advisor or technician.

Towing a trailer or using a camper or car-top carrier

As required – Change engine oil and filter as indicated by message

center and perform services listed in the Normal

Scheduled Maintenance chart

Inspect frequently, service as – See axle maintenance items under Exceptions

required

Every 30,000 miles (48,000 km) – Change automatic transmission fluid (except 6R80

transmission)

Every 60,000 miles (96,000 km) – Change manual transmission fluid

Perform the services noted in the preceding table at the specified

time/mileage (km) period either within 3,000 miles (4,800 km) of the

OIL CHANGE REQUIRED message appearing in the message center or

when the time/mileage (km) reading indicates service is due.

Example #1: The OIL CHANGE REQUIRED message comes on at

28,751 miles (46,270 km); perform the 30,000 mile (48,000 km)

automatic transmission fluid replacement.

Example #2: The OIL CHANGE REQUIRED message has not come on

but the odometer reads 30,000 miles (48,000 km); perform the engine air

filter replacement. (i.e., Intelligent Oil Life Monitor™ was reset at

25,000 miles [40,000 km].)

360

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

Extensive idling and/or low-speed driving for long distances as in heavy

commercial use such as delivery, taxi, patrol car or livery

As required – Change engine oil and filter as indicated by message

center and perform services listed in the Normal

Scheduled Maintenance chart (except Fiesta)

Inspect frequently, service as – Replace cabin air filter (if equipped)

required

– Replace engine air filter

Every 300 hours of engine – Change engine oil and filter (Fiesta)

operation*

Every 30,000 miles (48,000 km) – Change automatic transmission fluid (except Fiesta and

vehicles equipped with a 6R80 transmission)

Every 60,000 miles (96,000 km) – Replace spark plugs

* Engine hour meter installation is recommended for these operating

conditions.

Perform the services noted in the preceding table at the specified

time/mileage (km) period either within 3,000 miles (4,800 km) of the

OIL CHANGE REQUIRED message appearing in the message center or

when the time/mileage (km) reading indicates service is due.

Example #1: The OIL CHANGE REQUIRED message comes on at

28,751 miles (46,270 km); perform the 30,000 mile (48,000 km)

automatic transmission fluid replacement.

Example #2: The OIL CHANGE REQUIRED message has not come on

but the odometer reads 30,000 miles (48,000 km); perform the engine air

filter replacement. (i.e., Intelligent Oil Life Monitor™ was reset at

25,000 miles [40,000 km].)

361

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

Operating in dusty conditions such as unpaved or dusty roads

Inspect frequently, service as – Replace cabin air filter (if equipped)

required

– Replace engine air filter

Every 5,000 miles (8,000 km) – Inspect the wheels and related components for

abnormal noise, wear, looseness or drag

– Rotate tires, inspect tires for wear and measure tread

depth

Every 5,000 miles (8,000 km) or – Change engine oil and filter

6 months

Every 30,000 miles (48,000 km) – Change automatic transmission fluid (except Fiesta and

vehicles equipped with a 6R80 transmission)

Every 50,000 miles (80,000 km) – Change manual transmission fluid

Reset your Intelligent Oil Life Monitor™ after each engine oil and filter

change; refer to the Instrument Cluster chapter.

Exclusive use of E85 (Flex Fuel Vehicles only)

Every oil change interval – If ran exclusively on E85, fill the fuel tank full with

regular unleaded fuel

362

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

Special operating condition log

DEALER VALIDATION:

D^EALERVALIDATION:

P&A C^ODE:

RO#:

D^ATE:

H^OURS:

RO#:

D^ATE:

H^OURS:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A CODE:

H^OURS:

P&A CODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

363

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

DEALER VALIDATION:

D^EALERVALIDATION:

P&A CODE:

H^OURS:

RO#:

D^ATE:

H^OURS:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A CODE:

H^OURS:

P&A CODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

364

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

EXCEPTIONS

In addition, there are several exceptions to the Normal Schedule. They

are listed below:

Normal vehicle axle maintenance

Rear axles and power take-off (PTO) units containing synthetic fluid and light duty trucks equipped with Ford-design axles

❑

are lubricated for life. These fluids are not to be checked or changed unless a leak is suspected, service is required or the

axle assembly has been submerged in water. The axle and PTO fluids should be changed anytime the axle and PTO have

been submerged in water. During extended trailer tow operation above 70°F (21°C) ambient and wide open throttle for

extended periods above 45 mph (72 km/h), non-synthetic rear axle fluids should be changed every 3,000 miles

(4,800 km) or three months, whichever occurs first. The 3,000 mile (4,800 km) fluid change interval may be waived if

the axle was filled with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B

or equivalent. Add friction modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear axles (refer to

Maintenance product specifications and capacities in the Maintenance and Specifications chapter for details). The axle fluid

should be changed anytime an axle has been submerged in water.

Police/Taxi/Livery vehicle axle maintenance

Change rear axle fluid every 100,000 miles (160,000 km). Rear axle fluid change may be waived if the axle was filled

❑

with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or equivalent. Add

four ounces (118 mL) of friction modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear axles.

The axle fluid should be changed anytime the axle has been submerged in water.

California fuel filter replacement

If the vehicle is registered in California, the California Air Resources Board has determined that the failure to perform this

❑

maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful

life. Ford Motor Company, however, urges you to have all recommended maintenance services performed at the specified

intervals and to record all vehicle service.

Middle East hot climate specifications

If operating conditions are normal and you drive your vehicle under typical, everyday conditions and you are using an API

performance category oil of SL or later (for example SM, etc.) then you can follow the 7,500 mile (12,000 km) normal

service oil change intervals schedule. Vehicles operating in the Middle East, North Africa, Sub-Saharan Africa or locations with

similar climates must follow the oil change interval of 3,000 mile (4,800 km) if the owner is using oils defined by the

American Petroleum Institute (API) performance category of API SK or earlier (for example SJ, etc.).

Edge/MKX AWD only – vehicles operating off-road in sand during high ambient temperatures must replace the AWD

PTU (All-wheel drive Power Transfer Unit) lube every 20,000 miles (32,000 km).

❑

365

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

Engine air filter & cabin air filter replacement

Engine air filter and cabin air filter life is dependent on exposure to dusty and dirty conditions. Vehicles operated in these

conditions will require frequent inspection and replacement of the engine air filter and cabin air filter.

❑

366

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance

ENGINE COOLANT CHANGE RECORD

Initial change

6 years or 100,000 miles (160,000 km)

(whichever comes first)

After initial change Every 3 years or 50,000 miles (80,000 km)

Engine coolant change log

DEALER VALIDATION:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

D^EALERVALIDATION:

P&A C^ODE:

H^OURS:

P&A C^ODE:

H^OURS:

RO#:

D^ATE:

RO#:

D^ATE:

MILEAGE:

367

2011 Fusion (fsn)

Owners Guide, 3rd Printing

USA (fus)

Scheduled Maintenance for Your Ford Fusion 4 Door First Generation (2006-2012)

Related Topics

Popular Owner Manuals

Latest Owner Manuals