Get Practical information Guide for Peugeot Expert Van First Generation (1995-2006)

68 - Practical information

2 LITRE 16V PETROL ENGINE (136 bhp)

1 - Windscreen/headlamp* wash

reservoir.

4 - Coolant reservoir.

8 - Air ilter.

9 - Dipstick.

5 - Brake luid reservoir.

6 - Fuse box.

2 - Power steering reservoir.

10 -Engine oil iller cap.

3 - Fuel supply switch.

7 - Battery.

* According to country.

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Practical information - 69

1.9 LITRE (70 bhp) DIESEL ENGINE

1 - Windscreen and headlamp*

wash reservoir.

4 - Coolant reservoir.

5 - Brake luid reservoir.

6 - Fuse box.

8 - Air ilter.

9 - Dipstick.

2 - Power steering reservoir.

10 -Engine oil iller cap.

3 - Fuel repriming.

7 - Battery.

* According to destination.

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70 - Practical information

2 LITRE TURBO DIESEL HDI ENGINE (95 bhp/110 bhp)

1 - Windscreen/headlamp* wash

reservoir.

4 - Brake luid reservoir.

7 - Air ilter.

8 - Dipstick.

5 - Fuse box.

2 - Power steering reservoir.

9 - Engine oil iller cap.

3 - Coolant reservoir.

6 - Battery.

* According to destination.

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Practical information - 71

2 LITRE 16V TURBO DIESEL HDI ENGINE (110 bhp)

1 - Windscreen/headlamp* wash

reservoir.

4 - Brake luid reservoir.

7 - Air ilter.

8 - Dipstick.

5 - Fuse box.

2 - Power steering reservoir.

9 - Engine oil iller cap.

3 - Coolant reservoir.

6 - Battery.

* According to destination.

15-01-2005

72 - Practical information

Viscosity selection

Slacken the cap by two turns to re-

lease the pressure to prevent any

risk of scalding. When the pressure

has dropped, remove the cap and

top up the level.

Note: the coolant does not need to

be changed.

On vehicles itted with a particle

emission ilter, the fan may operate

after the engine has been switched

off, even when the engine is cold.

CHECKING THE LEVELS

Oil level

Check the level regularly and top up

between changes. The maximum

consumption is 0.5 l per 600 miles

(1 000 km).

Check the level with the vehicle

level, engine cold, using the oil level

gauge on the instrument panel or the

dipstick.

In all cases, the oil selected must

meet the manufacturer's require-

ments.

Brake luid change:

- must be carried out according to the

manufacturer's servicing schedule.

- use luids recommended by the

manufacturer, which fulil DOT4

standards.

Note: brake luid is harmful to health

and very corrosive. Avoid all contact

with the skin.

Used oil

Do not dispose of used oil, brake

luid or coolant into drains or onto

the ground.

Dipstick

There are two marks on

the dipstick:

A = maximum

Never ill past this mark.

B = minimum

To maintain the reliability

of engines and emission

control systems, the use

of additives in engine oil

is prohibited.

Cooling system

Use the luid recommended by the

manufacturer.

When the engine is warm, the tem-

perature of the coolant is controlled

by the engine fan. As this fan can op-

erate with the ignition key removed

and because the cooling system is

pressurised, wait for at least one

hour after the engine has stopped

before carrying out any work.

Power steering reservoir

Open the reservoir, with the engine

at ambient temperature. The level

should always be above the MIN.

mark and close to the MAX. mark.

Windscreen and headlamp*

wash level

For best quality cleaning and for

your safety, we would advise that

you use products recommended by

PEUGEOT.

Oil change

According to the information given in

the servicing booklet.

Note: avoid used oil coming into

prolonged contact with the skin.

Empty the used oil into the contain-

ers intended for this purpose in the

PEUGEOT network.

* According to country.

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Practical information - 73

CHECKS

Battery

At the start of winter, have your bat-

tery checked by a PEUGEOT dealer.

Oil ilter

Change the ilter regularly, in accord-

ance with the servicing schedule.

RUNNING OUT OF FUEL

(DIESEL)

If you should

run out of fuel,

it is necessary

to re-prime the

circuit:

Air ilter and passenger

compartment ilter

Have the ilter elements replaced

regularly. If you drive in dusty

conditions, change them twice as

often.

Manual gearbox

- ill the fuel tank with at least ive

litres of diesel,

This does not require an oil change.

Check the level in accordance with

the manufacturer's servicing sched-

ule.

To check the main levels and cer-

tain components, in accordance

with the manufacturer's servicing

schedule, refer to the pages of

the servicing booklet which corre-

spond to your vehicle's engine.

- squeeze and release the manual

re-priming pump, under the bonnet

under the protective cover, until fuel

appears in the transparent pipe,

- operate the starter until the engine

starts.

Brake pads

Brake pad wear depends on the style

of driving, in particular for vehicles

which are used in town, over short

distances.

It may be necessary to check the

thickness of the pads, even between

services.

FUEL SUPPLY CUT-OFF

(PETROL)

In a serious collision,

a switch prevents fuel

from reaching the en-

gine.

Only use products recom-

mended by PEUGEOT.

To ensure best perform-

ance from components as

important as the power

Handbrake

Where the handbrake travel is too

great or there is a reduction in the

performance of the system, the

handbrake should be adjusted, even

between services.

Have the system checked by a PEUGEOT

dealer.

steering and the braking system,

PEUGEOT selects and offers quite

speciic products.

To prevent damage to the electrical

units, avoid washing the engine.

To re-establish the fuel supply, press

the switch on the corner of the front

right-hand suspension assembly, un-

der the bonnet.

15-01-2005

74 - Practical information

CHANGING A WHEEL

Parking the vehicle

- If possible, park the vehicle on lev-

el, stable and non-slippery ground.

- Apply the handbrake, switch off the

ignition and engage irst or reverse

gear.

Access to the spare wheel

and the jack

The wheel is located outside the ve-

hicle, under the rear loor, supported

by a metal carrier.

Removing a wheel

- If possible, chock the rear of the

wheel diagonally opposite the

wheel to be changed.

- Remove the wheel trim, using the

wheelbrace 3 (large model) or the

trim remover 1 (small model), by

pulling at the valve passage hole.

- Slacken the wheel bolts.

- Place the jack 2 at one of the four

locations A provided on the sub-

frame, the closest to the wheel to

be changed. Ensure that the entire

surface of the jack base plate is in

contact with the ground.

The tools are located under the driv-

er's seat.

- Use the trim remover 1 to unscrew

the jack bolt.

- Remove the trim remover 1, the

jack 2, the wheelbrace 3.

- Using the wheelbrace 3, slacken

the spare wheel carrier retaining

bolt, located on the inside near the

closing system.

- Lift the carrier to release the hook

rearwards, then lower it.

- Extend the jack, completely un-

screw the bolts and remove the

wheel.

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Practical information - 75

For your safety, always

change a wheel:

Reitting the wheel

- After positioning the wheel, lightly

pre-tighten the bolts using the wheel-

brace 3.

- Compress the jack 2 and release it.

- Fully tighten the bolts using the

wheelbrace.

- Replace the trim, starting at the

valve passage hole, and press it on

using the palm of the hand.

- on level, stable and non slippery

ground,

- with the handbrake applied,

- with irst or reverse gear engaged,

- with the vehicle chocked,

- never go underneath a vehicle

raised using a jack (use an axle

stand).

After changing the wheel

- Have the tightening of the bolts

and the pressure of the spare tyre

checked as soon as possible by a

PEUGEOT dealer.

- Have the punctured tyre repaired

and replace it on the vehicle as

soon as possible.

Replacing the wheel in the

carrier

- Replace the wheel in the carrier.

- Lift the wheel, then the carrier and

reposition the hook.

- Do not forget to fully tighten the

spare wheel carrier retaining bolt.

- Stow the wheelbrace 3 and the jack

2 under the driver's seat.

- Unfold the jack using the trim re-

mover 1.

- Put the trim remover 1 back in its

housing.

15-01-2005

76 - Practical information

CHANGING A BULB

Front lights

2. Side lights (W 5 W)

3. Direction indicators

(PY 21 W amber)

- Turn the bulb holder C a quarter

turn and remove it.

- Change the bulb.

1. Dipped beam headlamps/

Main beam headlamps

(H4-60/55 W)

- Turn the bulb holder B a quarter

turn and remove it.

- Change the bulb.

- Disconnect the connector.

- Remove the protective cover A.

- Push the spring towards the right,

as indicated on the headlamp.

- Remove and replace bulb.

Note: in certain weather conditions

(low temperatures, humidity), the

presence of condensation on the

inside of the headlamp glass is nor-

mal; it disappears a few minutes after

the lights have been switched on.

15-01-2005

Practical information - 77

Only use H4 bulbs manu-

factured by:

- GE/TUNGSRAM,

- PHILIPS,

- OSRAM,

to avoid damaging the headlamps.

These meet the anti-UV (ultra-violet)

speciications necessary for the cor-

rect operation and reliability of the

headlamps.

Direction indicator side repeaters

(WY 5 W amber)

- Push the transparent cover for-

wards and release it.

- Turn the bulb holder a quarter turn.

- Change the bulb.

4 - Front fog lamps (H1-55 W)

- Remove the closer then the screw,

located under the bumper.

- Pull the assembly forwards.

- Disconnect the connector.

- Turn the protective cover A a quar-

ter turn.

- Disconnect the connector B.

- Move aside the springs C.

- Remove the bulb and change it.

To reit, proceed in the reverse order

to removal.

The headlamps are itted with a

polycarbonate lens coated with a

protective varnish. You are strongly

advised to avoid cleaning them us-

ing a dry or abrasive cloth and using

detergent products or solvents.

Amber coloured bulbs

(direction indicators and

side repeaters) must be re-

placed by bulbs of identical

speciication and colour.

Use a soft, damp cloth.

It is essential that the screw closer

is reitted.

15-01-2005

78 - Practical information

- Open the corresponding rear door.

- Unscrew the two wing nuts A on

the inside.

- Take out the light unit gently and

disconnect it,

- Remove the light unit.

- Unclip the bulb holder by pressing

the tabs B,

Rear lights

1 - Brake lights/Side lights

(P 21/5 W).

2 - Direction indicators (P 21 W).

3 - Reversing lights (P 21 W).

4 - Fog lamp (P 21 W).

Number plate lights (5 W)

Unclip the translucent cover to gain

access to the bulb.

- Change the faulty bulb.

To reit, proceed in the reverse order

to removal.

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Practical information - 79

Third brake light

(rear left door) (P 21 W)

F Unscrew nut A on the inside.

F Take out the unit from the outside

F Unscrew the faulty bulb and

change it.

To reit, proceed in the reverse

order.

15-01-2005

80 - Practical information

Removing and itting a fuse

CHANGING A FUSE

Before changing a fuse, the cause

of the fault must be found and reme-

died. The fuse numbers are indicated

on the fuse box.

The fuse boxes are located under

the fascia and in the engine compart-

ment.

Use the pliers B.

Always replace a faulty fuse with a

fuse of the same rating.

Correct

Incorrect

Pliers B

Fascia fuse box

On the passenger side, open the

glove box.

To open it fully and thus gain access

to the fuses, press the springs lo-

cated on each side.

The spare fuses A and the pliers B

are located inside the box.

15-01-2005

84 - Practical information

The electrical circuit of

your vehicle is designed

to operate with standard or

optional equipment.

Before installing other elec-

trical equipment or accessories in

your vehicle, consult a PEUGEOT

dealer.

Some electrical accessories or the

way in which they are itted may have

an adverse effect on the operation of

your vehicle (its electronic control cir-

cuits, the audio circuit and the electri-

cal charging circuit).

PEUGEOT declines any responsi-

bility for expenses incurred through

the repair of your vehicle or for any

malfunctions resulting from the in-

stallation of auxiliary accessories,

not supplied and not recommended

by PEUGEOT and not installed in ac-

cordance with PEUGEOT's instruc-

tions, in particular for any equipment

the power consumption of which ex-

ceeds 10 milliamps.

Engine compartment fuse box

To gain access to the box in the en-

gine compartment (next to the bat-

tery), unclip the cover.

After carrying out work, close the

cover very carefully.

The spare fuses A and the pliers B

are located inside the box

The maxi fuses provide additional

protection for the electrical systems.

Any work on these fuses must be

carried out by a PEUGEOT dealer.

15-01-2005

Practical information - 85

N°

Rating

Functions

1

2

3

4

5

6

7

8

20 A

10 A

25 A

-

Fuel pump.

Right dipped headlamp.

Left dipped headlamp.

Headlamp wash.

Shunt.

10 A

20 A

25 A

30 A

15 A

-

Engine immobiliser.

Catalytic converter sensor.

Towbar.

1-120 W fan assembly.

1-180 W fan assembly.

Fog lamps.

9

10

11

Not used.

12

10 A

70 A

30 A

Left main beam.

13

Right main beam.

Engine running relay.

ABS control unit - Ignition switch.

Air blower - Air conditioning.

Fan assembly.

MF1

MF2

MF3

MF4

15-01-2005

80 - Practical information

Removing and itting a fuse

CHANGING A FUSE

Before changing a fuse, the cause

of the fault must be found and reme-

died. The fuse numbers are indicated

on the fuse box.

The fuse boxes are located under

the fascia and in the engine compart-

ment.

Use the pliers B.

Always replace a faulty fuse with a

fuse of the same rating.

Correct

Incorrect

Pliers B

Fascia fuse box

On the passenger side, open the

glove box.

To open it fully and thus gain access

to the fuses, press the springs lo-

cated on each side.

The spare fuses A and the pliers B

are located inside the box.

15-01-2005

Practical information - 81

N°

Rating

Functions

1

2

3

4

-

10 A

-

Not used.

Diagnostic socket - ABS control unit - Reversing lights - Heated mirrors.

Not used.

5 A

Instrument panel - Overspeed buzzer - Speed sensor - Water in diesel ilter detector.

5

15 A

Cruise control - Brake switch - Clutch switch - Automatic gearbox - Brake lights.

6

7

5 A

30 A

5 A

-

Courtesy light - Instrument panel - Audio equipment.

Heated rear screen.

8

Passenger compartment protection unit.

Not used.

9

10

11

5 A

Fan assembly relay - Compressor relay.

Electric windows - Air blower relay - Heated seats relay - Heated rear screen switch -

Air conditioning - Pressostat.

12

10 A

13

14

15

16

17

15 A

30 A

-

Hazard lights.

Electric windows.

Not used.

20 A

10 A

Heated seats.

Horn.

18

Rear fog lamp.

15-01-2005

82 - Practical information

N°

19

Rating

5 A

Functions

Cruise control - Lights on buzzer - Heated seats switch - Instrument panel lighting - Audio

equipment - Heated rear screen switch - Automatic gearbox lever - Hazard lights switch -

Air conditioning control panel.

20

21

5 A

Headlamp height adjustment switch - Front left and front right side lights.

Rear left and rear right side lights - Headlamp wash timer - Number plate lights.

22

23

24

-

Not used.

20 A

10 A

Lighter.

Audio equipment.

25

10 A

Lights on buzzer - Automatic gearbox buzzer - Electric mirrors - Direction indicators.

26

27

28

30 A

-

Windscreen wipers timer - Windscreen wipers - Wash-wipe pump.

Not used.

5 A

Instrument panel - Electric windows relay.

15-01-2005

86 - Practical information

- Never disconnect a ter-

minal when the engine is

running.

BATTERY

To charge the battery using a

battery charger:

- Disconnect the battery,

- Follow the instructions for use

given by the battery charger manu-

facturer,

- Reconnect starting with the nega-

tive (-) terminal,

- Check that the terminals and con-

nectors are clean. If they are cov-

ered with sulphate (white or greenish

deposit), disconnect them and clean

them.

To start the vehicle from a bat-

tery on another vehicle:

- Switch off the engine on the gener-

ating vehicle,

- Connect the red cable to the posi-

tive (+) terminals of the two batter-

ies,

- Connect one end of the green or

black cable to the negative (-) ter-

minal of the slave battery,

- Never charge a battery without irst

disconnecting the terminals.

- After every reconnection of the bat-

tery, switch on the ignition and wait

1 minute before starting to allow

the electronic systems to be initial-

ised. If slight dificulties are experi-

enced after this, please contact a

PEUGEOT dealer.

- Connect the other end of the green

or black cable to an earth point on

the broken down vehicle as far as

possible from the battery,

- Switch on the generating vehicle,

- Let it run at a slightly accelerated

engine speed for approximately

one minute,

- Start the receiving vehicle,

- Operate the starter, let the engine

run,

- Wait for the engine to return to idle,

then disconnect the cables.

It is advisable to disconnect the

battery if the vehicle is not to be

used for a period of more than

one month.

15-01-2005

Practical information - 87

Making the connections

A1 : -

A2 : -

A3 : -

A4 : -

A5 : -

A6 : (+ve) Accessories

A7 : (+ve) Permanent

A8 : (-ve) Earth

FITTING AUDIO EQUIPMENT

Your vehicle is equipped with certain

factory-itted audio equipment:

- coaxial aerial cable,

- basic interference suppression,

- supply to front speakers,

- two 8-way connectors.

B1 : (+)

B2 : (-)

-

B3 : (+) Front right speaker

B4 : (-) Front right speaker

B5 : (+) Front left speaker

FITTING SPEAKERS

B6 : (-)

B7 : (+)

B8 : (-)

Front left speaker

-

The factory-itted equipment allows the

itting of 165 mm diameter speakers in

the front doors.

Contact a PEUGEOT dealer

before itting audio equip-

ment or speakers in your

vehicle.

15-01-2005

88 - Practical information

TOWING YOUR VEHICLE

Lifting (2 wheels only on the

ground)

Without lifting

(4 wheels on the ground)

It is preferable to raise the vehicle

with a professional lifting device.

You must always use a tow bar.

The towing eyes are located at the

front and the rear under the vehicle's

bumpers.

Never use the radiator crossmember.

When towing with the en-

gine switched off, there

is no braking or steering

assistance.

15-01-2005

Practical information for Your Peugeot Expert Van First Generation (1995-2006)

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