1998-2003 Suzuki Alto 4 Door Clutch -> On-Vehicle Service User Manual
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Clutch -> On-Vehicle Service for Your Suzuki Alto 4 Door Fifth Generation (1998-2003)

ON-VEHICLE SERVICE
MAINTENANCE SERVICE
CLUTCH PEDAL
CLUTCH PEDAL HEIGHT
Measure pedal height difference “a” using measure (3) and adjust
clutch pedal (1) height so that it becomes almost same as brake
pedal (2) height.
Height difference “a”: 0 mm (0 in.)
If clutch pedal height is not as specified above, adjust it by turning
pedal stopper bolt (4).
Be sure to tighten lock nut (5) after adjustment.
Tightening Torque
(a): 5.5 N·m (0.6 kg-m, 4.5 lb-ft)
CLUTCH PEDAL FREE TRAVEL
1) Depress clutch pedal (1), stop the moment clutch resistance is
felt, and measure distance (clutch pedal free travel). Free travel
should be within the following specification.
Pedal free travel “b”: 15 – 20 mm (0.6 – 0.8 in.)
2) If free travel is out of specification, adjust it with cable joint nut
(3).
Release arm (4) free travel “c”:
For 5-speed manual transmission : 0 – 2 mm (0 – 0.08 in.)
For 4-speed manual transmission : 2 – 4 mm
(0.08 – 0.16 in.)
3) After checking clutch pedal free travel, also check clutch for
proper function with engine running.
1. Clutch cable
2. Joint pin
CLUTCH 7C-5
CLUTCH CABLE
REMOVAL
1) Disconnect negative cable at battery.
2) Remove clutch cable joint nut (1).
3) Remove joint pin (2) from clutch release arm (3).
4) Remove 2 bolts at dash panel.
INSPECTION
Inspect clutch cable and replace it for any of the following condi-
tions.
D Excessive cable friction
D Frayed cable
D Bent or kinked cable
D Broken boots
D Worn end
INSTALLATION
Reverse removal procedure for installation noting the following.
D Apply grease to cable end hook and also joint pin before instal-
ling cable.
Grease 99000-25010
D Screw in joint nut and adjust free travel of pedal to specification
by turning nut.
D Check clutch for proper function with engine running.
D For 4-speed transmission, the clearance between clutch cable
(1) and body must be more than 15 mm (0.59 in.).
7C-6 CLUTCH

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