1998-2003 Suzuki Alto 4 Door Maintenance and Lubrication -> Periodic Maintenance Schedule User Manual
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Maintenance and Lubrication -> Periodic Maintenance Schedule for Your Suzuki Alto 4 Door Fifth Generation (1998-2003)

Interval:
This interval should be judged by
odometer reading or months, which-
ever comes first.
This table includes services as scheduled up to 80,000 km mileage.
Beyond 80,000 km, carry out the same services at the same intervals
respectively.
Km (x 1,000) 1 5 10 20 30 40 50 60 70 80
Months 1 6 12 24 36 48 60 72 84 96
0B-2 INSPECTION AND MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE
ENGINE
1. Water pump drive belt (tension, wear) A I I I I I I R A I
2. Engine coolant (level, leakage) I I I R I R I R I R
3. Engine oil (API GRADE SF, SG, SH) & Oil filter R I R R R R R R R R
4. Cooling system hoses and connections
(leakage, damage)
IIIIIIIIII
5. Engine bolts (All cylinder head and manifold fixings) — — T — T — T — T —
6. Engine mounting (loose, damage) — — T — T — T — T —
7. Valve clearance — A — A — A — A — A
8. Camshaft timing belt (damage, wear)
———I—I—I—I
Replace every 1,00,000 km
9. Exhaust system (noise, leakage or otherwise defective) — I — I — I — I — I
10. Positive crankcase ventilation System
(Hoses, connections and valve)
—I—I—I—I—I
IGNITION
1. Ignition wiring, (damage, deterioration) — — — I — I — I — I
2. Distributor cap and rotor (wear, deterioration) — — — I — I — I — I
3. Spark plugs (clean and adjust the gap)
——I RIR IR IR
FUEL
1. Air cleaner
Paved-road Clean every 5,000 km. Replace every 40,000 km.
Dusty condition
Clean every 2,500 km. or as required. Replace every 40,000
km. More frequent replacement if dust condition is severe.
2. Accelerator cable and Throttle shafts — I&L I&L I&L I&L I&L I&L I&L I&L I&L
3. Fuel tank cap, fuel lines & connections
(leakage, damage)
—I———I———I
4. Fuel filter (leakage) IIIIIRIIIR
CLUTCH AND TRANSMISSION
1. Clutch pedal (play) IIIIIIIIII
2. Clutch slipping (dragging or excessive damage) IIIIIIIIII
3. Manual Transmission/Transfer and Differential oil
(level, leakage)
IIIRIRIRIR
Notes:
"A" : Adjust.
"I" : Inspect and correct or replace if necessary
"T" : Tighten to specified torque.
"C" : Clean.
"R" : Replace or change.
"O" : Rotate.
"L" : Lubricate.
Interval:
This interval should be judged by
odometer reading or months, which-
ever comes first.
This table includes services as scheduled up to 80,000 km mileage.
Beyond 80,000 km, carry out the same services at the same intervals
respectively.
Km (x 1,000) 1 5 10 20 30 40 50 60 70 80
Months 1 6 12 24 36 48 60 72 84 96
INSPECTION AND MAINTENANCE 0B-3
DRIVE SHAFTS
1. Drive shaft boots (Bent of boot damage) IIIIRIIRII
BRAKE
1. Brake fluid (level, leakage) I I I R I R I R I R
2. Brake pedal (pedal-to-wall clearance) IIIIIIIIII
3. Parking brake lever and cable (play, damage) IIIIIIIIII
4. Brake discs & pads (wear) — I I I I I I I I I
5. Brake drums & shoes — — I I I I I I I I
6. Master cylinder and wheel cylinder
(oil leakage, boot kit)
IIIIIRIIIR
7. Brake hoses and pipes (leakage, damage) IIIIIIIIII
WHEEL
1. Tyres (air pressure, abnormal wear, crack, ROTATION) Rotate and inspect every 5,000 km
2. Wheels (damage) IIIIIIIIII
3. Front wheel bearings (loose, damage) — I I I I I I I I I
4. Rear wheel bearings (loose, damage) — I I I I I I I I I
FRONT AND REAR SUSPENSION
1. Suspension strut (oil leakage, damage) IIIIIIIIII
2. Suspension arms and knuckle supports (loose,damage) — I I I I I I I I I
3. Rear spring (damage) — I I I I I I I I I
4. Shock absorbers (oil leakage, damage) I I I I I I I I I I
5. All bolts and nuts (loose) — T T T T T T T T T
6. Suspension arms and Tension rods — I I I I I I I I I
Notes:
"A" : Adjust.
"I" : Inspect and correct or replace if necessary
"T" : Tighten to specified torque.
"C" : Clean.
"R" : Replace or change.
"O" : Rotate.
"L" : Lubricate.
Interval:
This interval should be judged by
odometer reading or months, which-
ever comes first.
This table includes services as scheduled up to 80,000 km mileage.
Beyond 80,000 km, carry out the same services at the same intervals
respectively.
Km (x 1,000) 1 5 10 20 30 40 50 60 70 80
Months 1 6 12 24 36 48 60 72 84 96
0B-4 INSPECTION AND MAINTENANCE
STEERING
1. Steering wheel (play, loose) I I I III II II
2. Power Steering fluid (level, leakage)/Connections IIIIIIIIII
3. All rods and arms (loose, damage, wear) IIIIIIIIII
ELECTRICAL
1. Battery electrolyte (level, leakage) IIIIIIIIII
2. Wiring harness connection (looseness, damage) — I I I I I I I I I
3. Lighting system (operation, stains, damage) IIIIIIIIII
4. Horn (operation) IIIIIIIIII
5. System voltage — I I I I I I I I I
BODY
1. All chassis bolts and nuts (tighten) — I T T T T T T T T
2. All Latches, Hinges & Locks (function) I I&L I&L I&L I&L I&L I&L I&L I&L I&L
ROAD TEST
1. Operation of Brakes, Gear shifting & speedometer IIIIIIIIII
2. Body and Chassis noise IIIIIIIIII
AIR CONDITIONER (if equipped)
1. Check belt tension I I I III II II
2. Check receiver drier bubbles I I I III II II
3. Tighten compressor mounting bolts — T T T T T T T T T
4. Check all hose joints, tighten if necessary I I I III II II
5. Check functioning of Recir flap I I I III II II
6. Clean condenser with low pressure water I C C C C C C C C C
7. Check belt for frayed edges, change if necessary — I I I I I I I I I
8. Check all mounting bolts — I I I I I I I I I
Notes:
"A" : Adjust.
"I" : Inspect and correct or replace if necessary
"T" : Tighten to specified torque.
"C" : Clean.
"R" : Replace or change.
"O" : Rotate.
"L" : Lubricate.

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