1998-2003 Suzuki Alto 4 Door Manual Rack and Pinion -> Diagnosis User Manual
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Manual Rack and Pinion -> Diagnosis for Your Suzuki Alto 4 Door Fifth Generation (1998-2003)

DIAGNOSIS
DIAGNOSIS TABLE
Refer to Section 3.
STEERING WHEEL CHECK
Check steering wheel for play and rattle, holding vehicle in straight
forward condition on the ground.
Steering wheel play “a”: 0 – 30 mm (0 – 1.18 in)
If steering wheel play is not within specification, inspect as follows
and replace if found defective.
D Tie rod end ball stud for wear (ball stud should move when less
than 3.4 N·m (0.34 kg-m) torque is applied.)
D Suspension control arm joint for wear
D Steering shaft joint for wear
D Steering pinion or rack gear for wear or breakage
D Each part for looseness
STEERING RACK BOOT CHECK
Hoist vehicle.
Inspect each boot for tear. A torn boot allows entry of dust and wa-
ter which can cause wear to steering rack and pinion to produce
noise as well as rust to result in malfunction of steering system.
If even a small tear is noted, replace with new one.
Boots should be visually inspected for any damage and tear during
every periodical inspection at specified intervals and whenever ve-
hicle is hoisted for any other purpose.
3B-2 MANUAL RACK AND PINION
TIE ROD END BOOT CHECK
Inspect each boot for tear. If even a small tear is noted, replace with
new one.
STEERING SHAFT JOINT CHECK
Check shaft joint for wear, breakage and other damage and re-
place if any defect exists.
TIE ROD END CHECK
D Inspect for play in ball joint.
D Inspect for play in rack end ball joint.
In either case, if found defective, replace.
ON-VEHICLE SERVICE
NOTE:
According to necessity, apply works to right and left parts.
LUBRICATION
When inner parts of the steering gear case were disassembled,
they should be washed clean before reassembly. It is recom-
mended to use the grease as given at the right where grease ap-
plication is indicated in the text.
SUZUKI SUPER GREASE E (99000-25050) or Lithium
grease (applicable for –405C to 1305C (–405F to 2665F))
MANUAL RACK AND PINION 3B-3

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