CLUTCH -> Clutch Pedal for Your Toyota Avensis 4 Door First Generation (1997-2003)

CL–1  
CLUTCH  
CLUTCH PEDAL  
CLUTCH PEDAL  
Push Rod Play and  
Freeplay Adjust Point  
CL015–05  
INSPECTION  
1.  
CHECK PEDAL HEIGHT  
Pedal height from asphalt sheet:  
LHD:  
1ZZ–FE Engine:  
139.7 – 149.7 mm (5.500 – 5.894 in.)  
3ZZ–FE Engine:  
139.7 – 149.7 mm (5.500 – 5.894 in.)  
1AZ–FSE Engine:  
Pedal Height  
Adjust Point  
Push Rod Play  
148.3 – 158.3 mm (5.839 – 6.232 in.)  
RHD:  
1ZZ–FE Engine:  
144.3 – 154.3 mm (5.681 – 6.075 in.)  
3ZZ–FE Engine:  
Pedal Height  
144.3 – 154.3 mm (5.681 – 6.075 in.)  
1AZ–FSE Engine:  
152.9 – 162.9 mm (6.010 – 6.413 in.)  
D02446  
2.  
IF NECESSARY, ADJUST PEDAL HEIGHT  
Loosen the lock nut and turn the stopper bolt until the height is  
correct. Tighten the lock nut.  
3.  
CHECK PEDAL FREEPLAY AND PUSH ROD PLAY  
Depress pedal until clutch resistance begins to be felt.  
Pedal freeplay:  
1.0 – 5.0 mm (0.039 – 0.197 in.)  
Gently push on the pedal until the resistance begins to increase  
a little.  
Push rod play at pedal top:  
5.0 – 15.0 mm (0.197 – 0.591 in.)  
4.  
IF NECESSARY, ADJUST PEDAL FREEPLAY AND  
PUSH ROD PLAY  
(a) Remove the air duct and the lower finish panel  
(See page BO–8).  
(b) Loosen the lock nut and turn the push rod until the free-  
play and push rod play are correct.  
(c) Tighten the lock nut.  
Pedal Freeplay  
(d) After adjusting the pedal freeplay, check the pedal height.  
(e) Connect the air duct and install the lower finish panel.  
CL0102  
AVENSIS/CORONA SUP (RM781E)  
CL–2  
CLUTCH  
CLUTCH PEDAL  
5.  
CHECK CLUTCH RELEASE POINT  
(a) Pull the parking brake lever and install wheel stopper.  
(b) Start the engine and idle the engine.  
(c) Without depressing the clutch pedal, slowly shift the shift  
lever into reverse position until the gears make contact.  
(d) Gradually depress the clutch pedal and measure the  
stroke distance from the point the gear noise stops (re-  
lease point) to the full stroke end position.  
Standard distance:  
25 mm (0.98 in) or more  
Release  
Point  
Full Stroke  
End Position  
CL0512  
25 mm (0.98 in.) or more  
(From pedal stroke end position to release point)  
If the distance is not as specified, perform the following opera-  
tions.  
S
S
S
S
Inspect pedal height.  
Inspect push rod play and pedal freeplay.  
Bleed the clutch line.  
Inspect the clutch cover and disc.  
AVENSIS/CORONA SUP (RM781E)