2024-2026 Toyota C-Hr SUV Electric Vehicle system -> Electric vehicle system User Manual
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Electric Vehicle system -> Electric vehicle system for Your Toyota C-Hr SUV Second Generation (2024-2026)

70  
2-1. Electric vehicle system  
2-1.Electric vehicle system  
Electric Vehicle system features  
Battery electric vehicles are considerably different from con-  
ventional vehicles.  
They use electricity charged in a traction battery, to drive the  
electric motor. Since battery electric vehicles are driven using  
electricity, they do not emit any emissions such as CO2 (Car-  
bon Dioxide) and NOx (Nitrogen Oxides). Battery electric  
vehicles are environmentally friendly vehicles.  
System components  
The illustration is an example for explanation and may differ from the actual  
item.  
ESU: Electricity Supply Unit (built in onboard traction battery  
A
charger/DC-DC converter)  
eAxle (Traction motor/Inverter/Trans axle) (front/rear*)  
Traction battery  
Provides electricity to the electric motor.  
Charging port  
12-volt battery  
71  
2-1. Electric vehicle system  
Provides electricity to various vehicle systems such as the SRS airbags,  
headlights, wipers, etc.  
*
: AWD models only  
recharging of the traction battery.  
I
When braking (regenera-  
tive braking)  
GThe accelerator pedal is released  
while driving with the shift position  
in D.  
GThe brake pedal is depressed  
while driving with the shift position  
in D.  
The electric motor (traction  
motor) charges the traction bat-  
tery.  
The driving range can be  
2
ICharging the 12-volt battery  
extended by actively using this  
regenerative braking to store  
electricity in the traction battery.  
The 12-volt battery is charged from  
the traction battery when the EV  
system is operated or while the trac-  
tion battery is being charged.  
If the vehicle has not been used for  
a long time, the 12-volt battery may  
become low due to self-discharge. If  
this occurs, follow the correct proce-  
dures. (P.497)  
Charging  
The battery electric vehicle is  
driven using electricity, which is  
received from an external power  
source and stored in the traction  
battery. Not only public charging  
stations, but also household out-  
lets can be used for charging.  
Procedures are different from  
refueling a conventional vehi-  
cle. Therefore, make sure to  
read the following thoroughly.  
IWhen not using the vehicle for  
an extended period of time  
GWhen the vehicle will not be used  
for an extended period of time,  
charge the traction battery once a  
month.  
This protects the traction battery  
from extreme voltage decline due  
to self discharging.  
GWhen the vehicle will not be used  
for an extended period of time, the  
12-volt battery will be charged  
from the traction battery to reduce  
the risk of the 12-volt battery dis-  
charged. In this case, the cooling  
fan may operate, however it is not  
a malfunction.  
GTo prevent the 12-volt battery from  
being discharged, do not leave the  
charging port lid open or the  
charging cable connected to the  
vehicle.  
Charging equipment (P.83)  
Things to know before  
charging (P.91)  
How to charge your vehicle  
(P.94, 100)  
When charging cannot be  
performed normally (P.119)  
When it is not necessary to have  
the charging cable connected,  
keep it disconnected from the  
vehicle.  
IRegenerative braking  
In the following situations, kinetic  
energy is converted to electric  
energy and deceleration force can  
be obtained in conjunction with the  
ICharging the traction battery  
Be sure to maintain the traction bat-  
72  
2-1. Electric vehicle system  
tery charge level suitable for your  
driving needs.  
If the traction battery fully dis-  
charges, the vehicle cannot be  
driven at all. When the battery  
becomes low, charge it as soon as  
possible.  
snap or soft clank will be emitted  
from the traction battery in the fol-  
lowing situations:  
• When the EV system is started or  
stopped  
• When charging starts or com-  
pletes  
• When the vehicle is driven the first  
time after the traction battery has  
been charged using DC charging  
IIf the traction battery becomes  
low  
GIf the traction battery becomes  
low, the traction battery charge  
warning light comes on or flashes  
and a message will be displayed  
on the multi-information display.  
(P.467)  
GSounds may be heard due to  
regenerative braking when the  
brake pedal is depressed or as  
the accelerator pedal is released.  
GCooling fan operating sounds  
from the radiator.  
GIf the traction battery is completely  
discharged, the EV system cannot  
be started and driving will not be  
possible. When the traction bat-  
tery becomes low, charge it as  
soon as possible.  
GThe operation sound of the air  
conditioning system (air condition-  
ing compressor, blower motor).  
IMaintenance, repair, recycling,  
and disposal  
Contact your Toyota dealer regard-  
ing maintenance, repair, recycling  
and disposal. Do not dispose of the  
vehicle yourself.  
ISounds and vibrations specific  
to an electric vehicle  
Because there is no engine sound  
or vibration, it is easy to mistake the  
battery electric vehicle for being off  
when it is actually still running, as  
indicated by the “READY” indicator  
being illuminated. For safety, make  
sure to always shift the shift position  
to P and apply the parking brake  
when parked.  
Before and after the EV system is  
started, the following sounds and  
vibrations may occur. However,  
these sounds and/or vibrations are  
not signs of malfunctions:  
Acoustic Vehicle Alerting  
System  
A sound which changes in  
accordance with the driving  
speed, will be played in order to  
warn people nearby of the vehi-  
cle’s approach. This sound may  
be heard inside the vehicle. The  
sound will stop when the vehicle  
speed exceeds approximately  
23 mph (37 km/h).  
GThe brake system operation  
sound may be heard from the  
front of the vehicle when the  
driver’s door is opened.  
GMotor sounds may be heard from  
the motor compartment or lug-  
gage compartment.  
IAcoustic Vehicle Alerting Sys-  
tem  
GElectrical relay sounds may be  
heard from the motor compart-  
ment when the EV system starts  
or stops.  
In the following cases, the Acoustic  
Vehicle Alerting System may be dif-  
ficult for surrounding people to hear.  
GIn very noisy areas  
GRelay operating sounds such as a  
GIn the wind or the rain  
73  
2-1. Electric vehicle system  
Also, as the Acoustic Vehicle Alert-  
ing System is installed on the front  
of the vehicle, it may be more diffi-  
cult to hear from the rear of the vehi-  
cle compared to the front.  
IWhen the multi-information dis-  
play shows “Acoustic Vehicle  
Alerting System Malfunction  
Visit your Dealer”  
There is a possibility that there is an  
abnormality in the Acoustic Vehicle  
Alerting System. Please contact  
your Toyota dealer.  
2
74  
2-1. Electric vehicle system  
Electric Vehicle system precautions  
Be careful of the high voltage components (approximately  
300 V or more), such as the traction battery, electricity supply  
unit, orange colored high voltage cables, and electric motor,  
as well as high temperature components such as the cooling  
radiator, which are provided on the battery electric vehicle.  
Read the following descriptions carefully before using the EV  
system, and handle the EV system correctly. Note that warn-  
ing labels with a mark are attached to the high voltage  
components, to remind you of careful handling required.  
System components  
The illustration is an example for explanation and may differ from the actual  
item.  
High voltage cables (orange)  
A
ESU: Electricity Supply Unit (built in onboard traction battery  
charger/DC-DC converter)  
Service plug  
Charging inlet  
75  
2-1. Electric vehicle system  
Traction battery  
eAxle (Traction motor/Inverter/Trans axle) (front/rear*)  
Air conditioning compressor  
*
: AWD models only  
extremely cold (below approxi-  
mately -22°F [-30°C]) due to the  
IElectromagnetic waves  
temperature outside of the vehicle, it  
may not be possible to start the EV  
system. In this case, try to start the  
EV system again after the tempera-  
ture of the traction battery increases  
due to the outside temperature  
increasing, etc.  
GHigh-voltage parts and cables on  
the battery electric vehicles incor-  
porate electro-magnetic shield-  
ing, and therefore emit  
2
approximately the same amount  
of electromagnetic waves as con-  
ventional gasoline-powered vehi-  
cles or home electronic  
appliances.  
WARNING  
GYour vehicle may cause sound  
interference in some third  
IHigh-voltage precautions  
The vehicle has high voltage DC  
and AC systems as well as a  
12-volt system.  
party-produced radio parts.  
ITraction battery (Lithium-ion  
battery)  
DC and AC high voltage systems  
are very dangerous and can  
cause severe burns and electric  
shock that may result in death or  
serious injury.  
GNever touch, disassemble,  
remove, or replace the high volt-  
age parts, cables (orange) or  
their connectors.  
The traction battery has a limited  
service life.  
The traction battery capacity (the  
ability to store energy) reduces with  
time and use in the same way as  
other rechargeable batteries. The  
extent at which capacity reduces  
changes drastically depending on  
the environment (outside tempera-  
ture, etc.) and usage conditions,  
such as how the vehicle is driven  
and how the traction battery is  
charged.  
GDo not touch the high voltage  
components. They are  
extremely hot, especially after  
driving.  
This is a natural characteristic of  
lithium-ion batteries, and is not a  
malfunction. Also, even though the  
driving range decreases when the  
traction battery capacity reduces,  
vehicle performance does not sig-  
nificantly become worse. In order to  
reduce the possibility of the capacity  
reducing, follow the directions listed  
on P.93, “Capacity reduction of the  
traction battery”.  
GThe service plug is located  
under the console box. The ser-  
vice plug is used only when the  
vehicle is being serviced and is  
subject to high voltage.  
IStarting the EV system in an  
extremely cold environment  
When the traction battery is  
76  
2-1. Electric vehicle system  
WARNING  
GDo not bring burning or  
high-temperature items close to  
the electrolyte. The electrolyte  
may ignite and cause a fire.  
IRoad accident cautions  
Observe the following precautions  
to reduce the risk of death or seri-  
ous injury:  
GIf a fire occurs in the battery  
electric vehicle, leave the vehi-  
cle as soon as possible. Never  
use a fire extinguisher that is  
not meant for electrical fires.  
Using even a small amount of  
water may be dangerous.  
GStop the vehicle in a safe place  
to prevent subsequent acci-  
dents. While depressing the  
brake pedal, apply the parking  
brake and shift the shift position  
to P to stop the EV system.  
Then, slowly release the brake  
pedal.  
GIf your vehicle needs to be  
towed, be sure to transport the  
vehicle with the front wheels  
(2WD models) or four wheels  
(AWD models) raised. If the  
vehicle is towed with the wheels  
which are connected to the  
electric motor (traction motor)  
contacting the ground, electric-  
ity generated by the operation of  
the motor may cause a fire to  
occur depending on the nature  
of the damage or malfunction.  
(P.461)  
GDo not touch the high voltage  
parts, cables (orange) and con-  
nectors.  
GIf electric wires are exposed  
inside or outside your vehicle,  
an electric shock may occur.  
Never touch exposed electric  
wires.  
GDo not touch the traction battery  
if liquid is leaking from or  
adhered to it. If electrolyte  
GCarefully inspect the ground  
under the vehicle. If leaked liq-  
uid (other than water from the  
air conditioning) is found on the  
ground, the traction battery may  
have been damaged. Leave the  
vehicle as soon as possible.  
In addition, contact your Toyota  
dealer with regard to the leak-  
age found on the ground.  
Even in the event of a minor  
accident, the traction battery  
and surrounding parts may be  
damaged. In case of an acci-  
dent, have the traction battery  
inspected at a Toyota dealer.  
(Organic Carbonate-based  
electrolyte) from the traction  
battery comes into contact with  
the eyes or skin, it could cause  
blindness or skin wounds. In the  
unlikely event that it comes into  
contact with the eyes or skin,  
wash it off immediately with a  
large amount of water, and seek  
immediate medical attention.  
GIf electrolyte is leaking from the  
traction battery, do not  
approach the vehicle.  
Even in the unlikely event that  
the traction battery has been  
damaged, the internal construc-  
tion of the battery will prevent a  
large amount of electrolyte from  
leaking out. However, if electro-  
lyte leaks, vapors will be emit-  
ted. These vapors are an irritant  
to skin and eyes and could  
cause acute poisoning if  
ITraction battery  
GYour vehicle contains a sealed  
lithium-ion battery.  
inhaled.  
77  
2-1. Electric vehicle system  
GFor information about traction  
WARNING  
battery collection locations, con-  
tact information, or the recycling  
process, contact your Toyota  
dealer.  
GNever resell, hand over or mod-  
ify the traction battery. To pre-  
vent accidents, traction  
batteries that have been  
ICaution while driving  
removed from a disposed vehi-  
cle are collected through your  
Toyota dealer. Do not dispose of  
the battery yourself. Unless the  
battery is properly collected, the  
following may occur, resulting in  
death or serious injury:  
GPay special attention to the area  
around the vehicle. Because  
there is no engine noise, pedes-  
trians, people riding bicycles or  
other people and vehicles in the  
area may not be aware of the  
vehicle starting off or approach-  
ing them, so take extra care  
while driving. Therefore, take  
extra care while driving even if  
the Acoustic Vehicle Alerting  
System is active.  
2
• Do not illegally dispose of or  
dump the traction battery, and it  
is hazardous to the environment  
or someone may touch a high  
voltage part, resulting in an  
electric shock.  
GIf the vehicle under floor area  
receives strong shock or impact  
while driving, stop the vehicle in  
a safe place and check around  
the bottom of the vehicle. If  
there is damage to the traction  
battery or liquid leakage, it may  
lead to a vehicle fire, etc. Do not  
touch the vehicle and immedi-  
ately contact your Toyota dealer.  
Even if no damage can be seen  
under the floor, the traction bat-  
tery may be damaged. If the  
vehicle received an impact  
under the floor, have the traction  
battery inspected at a Toyota  
dealer.  
• The traction battery is intended  
to be used exclusively with your  
battery electric vehicle. If the  
traction battery is used outside  
of your vehicle or modified in  
any way, accidents such as  
electric shock, heat generation,  
smoke generation, an explo-  
sion and electrolyte leakage  
may occur. When reselling or  
handing over your vehicle, the  
possibility of an accident is  
extremely high because the per-  
son receiving the vehicle may  
not be aware of the dangers  
from these modifications.  
GIf your vehicle is disposed of  
without the traction battery hav-  
ing been removed, there is a  
danger of serious electric shock  
if high voltage parts, cables and  
their connectors are touched. In  
the event that your vehicle must  
be disposed of, the traction bat-  
tery must be disposed of by  
your Toyota dealer or a qualified  
service shop. If the traction bat-  
tery is not disposed of properly,  
it may cause electric shock that  
can result in death or serious  
injury.  
IModifications  
Do not make modifications that  
lower the height of the vehicle.  
The traction battery in the under  
floor area may come into contact  
with the ground when the height  
of vehicle is lowered. If the trac-  
tion battery is damaged, a vehicle  
fire may occur, possibly resulting  
in death or serious injury.  
78  
2-1. Electric vehicle system  
IWhen the traction battery is  
completely discharged  
Emergency shut off sys-  
tem  
When the EV system cannot be  
started due to the traction battery  
being completely discharged, restart  
the system after AC charging or DC  
charging. When charging, it is rec-  
ommended to charge the traction  
battery until the traction battery  
charge warning light turns off in  
order to ensure sufficient driving dis-  
tance.  
When a certain level of impact is  
detected by the impact sensors,  
the emergency shut off system  
turns off the EV system and  
blocks the high voltage current.  
If the emergency shut off system  
activates, your vehicle will not  
restart. To restart the EV sys-  
tem, contact your Toyota dealer.  
Warning message  
A message is automatically dis-  
played when a malfunction  
occurs in the EV system or an  
improper operation is attempted.  
If a warning message is shown  
on the multi-information display,  
read the message and follow the  
instructions. (P.125, 476)  
IIf a warning light comes on, a  
warning message is displayed,  
or the 12-volt battery is discon-  
nected  
The EV system may not start.  
In that case, try to start the system  
again. If the “READY” indicator does  
not come on, contact your Toyota  
dealer.  
79  
2-1. Electric vehicle system  
battery cannot be charged. Also,  
when using the air conditioning  
system, etc., the traction battery  
electricity is consumed.  
(P.214)  
Battery Electric Vehi-  
cle driving tips  
Unlike the conventional  
vehicles, the electricity con-  
sumption efficiency of bat-  
tery electric vehicles will  
decline if they continue  
driving on highways (or  
freeways) or at high aver-  
age speeds, causing the  
possible driving distance to  
reduce. Therefore, if the  
remaining charge of the  
traction battery is low, avoid  
relying on the displayed  
possible driving distance  
too much as well as driving  
on highways (or freeways).  
Driving the vehicle at mod-  
erate speeds, the traction  
battery’s electricity con-  
sumption can be controlled.  
Delays  
Repeated acceleration and  
deceleration due to traffic con-  
gestion, long waits at traffic  
lights, and driving on steep  
inclines will lead to poor electric-  
ity consumption. In order to  
avoid those situations as much  
as possible, check traffic reports  
before leaving. If the vehicle is  
driven in traffic congestion, gen-  
tly release the brake pedal to  
allow the vehicle to move for-  
ward slightly, avoid overuse of  
the accelerator pedal. Doing so  
can help minimize unnecessary  
electricity consumption.  
2
The following driving tips  
will contribute to reduction  
in the battery consumption  
and increase in the driving  
range.  
When braking  
Make sure to operate the brakes  
gently and a timely manner. A  
greater amount of electrical  
energy can be regenerated  
when slowing down.  
Shift position operation  
Shift the shift position to D when  
stopped at a traffic light, or driv-  
ing in heavy traffic, etc. Shift the  
shift position to P when parking.  
When shifting the shift position  
to N while driving, there is no  
positive effect on electricity con-  
sumption. In the N, the traction  
Highway (or freeways)  
driving  
Control and maintain the vehicle  
at a constant speed. Before  
stopping at a toll booth or simi-  
lar, allow plenty of time to  
80  
2-1. Electric vehicle system  
release the accelerator and gen-  
tly apply the brakes. A greater  
amount of electrical energy can  
be regenerated when slowing  
down.  
can cause poor electricity con-  
sumption.  
Also, as snow tires can cause  
large amounts of friction, their  
use on dry roads will lead to  
poor electricity consumption.  
Use tires that are appropriate for  
the season.  
Air conditioning  
Use the air conditioning only  
when necessary. Doing so  
can help reduce excessive  
electricity consumption.  
Luggage  
Carrying heavy luggage will lead  
to poor electricity consumption.  
Avoid carrying unnecessary lug-  
gage.  
In summer: When the ambient tem-  
perature is high, use the recircu-  
lated air mode. Doing so will help to  
reduce the burden on the air condi-  
tioning system and reduce electric-  
ity consumption as well.  
In winter: Excessive or unneces-  
sary heating should be avoided.  
Also, electricity consumption can  
be improved by avoiding overuse of  
the heater.  
When the ALL AUTO (ECO)  
switch on the air conditioner  
operation switch is turned ON,  
the air conditioning system  
prioritizes the use of direct  
heating such as seat heaters  
to warm the surroundings of  
the occupants and reduce  
electricity consumption by the  
air conditioner.  
Checking tire inflation  
pressure  
Make sure to check the tire infla-  
tion pressure frequently.  
Improper tire inflation pressure  
81  
2-1. Electric vehicle system  
number of occupants.  
Driving range  
Possible driving distance could  
be extended if the followings are  
performed:  
The driving range dis-  
played on the multi-informa-  
tion display, etc., shows the  
reference distance that driv-  
ing is possible, and the  
actual distance that can be  
driven may differ from that  
displayed.  
Maintain a safe distance from  
the vehicle in front and avoid  
unnecessary acceleration and  
deceleration  
Accelerate and decelerate the  
vehicle as smoothly as possi-  
ble  
2
Displayed value  
Drive at moderate speeds as  
much as possible and main-  
tain a constant speed  
A value for which a sufficient  
level of driving performance can  
be provided is estimated based  
on the remaining charge of the  
traction battery, the state of the  
traction battery, the outside tem-  
perature, etc., and is displayed  
on the multi-information display.  
(P.138)  
Set the air conditioning sys-  
tem to a moderate tempera-  
ture and avoid using the  
heating and cooling functions  
excessively.  
Use tires of the specified size  
and maintain the specified tire  
pressure  
When the outside temperature  
is low, the traction battery output  
may be decreased, causing the  
possible driving distance to be  
shorter. However, this is not a  
malfunction. Charge the trac-  
tion battery earlier than usual.  
Do not add unnecessary  
weight to the vehicle  
Display when charging is  
completed  
The followings indicate that  
charging has been carried out  
properly.  
Tips for extending the  
driving range  
The charging indicator turns  
Possible driving distance varies  
significantly depending on how  
the vehicle is driven, road condi-  
tions, the weather, the outside  
temperature, usage conditions  
of electrical components and the  
off  
“Charging Complete” is dis-  
played on the multi-informa-  
tion display when a door is  
opened while the power  
82  
2-1. Electric vehicle system  
switch is off. (P.91)  
Regardless of the type of power  
source or whether the charging  
schedule function is used,  
charging is completed if the  
above can be confirmed.  
Charging-related messages:  
P.125  

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