2001-2005 Toyota Rav4 SUV Vehicle maintenance and care User Manual
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Vehicle maintenance and care for Your Toyota Rav4 SUV Second Generation (2001-2005)

’03 Rav4_U (L/O 0208)  
SECTION  
VEHICLE MAINTENANCE AND CARE  
6
Vehicle maintenance and care  
Maintenance requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212  
General maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213  
Does your vehicle need repairing? . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215  
Emissions Inspection and Maintenance (I/M) programs . . . . . . . . . 216  
For scheduled maintenance information, please refer to the “Sched-  
uled Maintenance Guide” or “Owner’s Manual Supplement”.  
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Maintenance requirements  
Your Toyota vehicle has been designed for  
fewer maintenance requirements with long-  
er service intervals to save both your time  
and money. However, each regular mainte-  
nance, as well as day−to−day care, is  
more important than ever before to ensure  
smooth, and trouble−free, safe, and eco-  
nomical drivings.  
Scheduled maintenance  
Where to go for service?  
The scheduled maintenance items listed in  
the “Scheduled Maintenance Guide” or  
“Owner’s Manual Supplement” are those  
required to be serviced at regular inter-  
vals.  
Toyota technicians are well−trained spe-  
cialists and are kept up to date with the  
latest service information through technical  
bulletins, service tips, and in−dealership  
training programs. They learn to work on  
Toyotas before they work on your vehicle,  
rather than while they are working on it.  
For details of your maintenance schedule,  
read the “Scheduled Maintenance Guide”  
or “Owner’s Manual Supplement”.  
It is the owner’s responsibility to make  
sure the specified maintenance, including  
general maintenance service, is performed.  
Note that both the new vehicle and emis-  
sion control system warranties specify that  
proper maintenance and care must be per-  
formed. See “Owner’s Warranty Informa-  
tion Booklet” or “Owner’s Manual Supple-  
ment” for complete warranty information.  
You can be confident that your Toyota  
dealer’s service department performs the  
best job to meet the maintenance require-  
ments on your vehicle—reliably and eco-  
nomically.  
It is recommended that any replacement  
parts used for maintenance or for the  
repair of the emission control system  
be Toyota supplied.  
Your copy of the repair order is proof that  
all required maintenance has been per-  
formed for warranty coverage. And if any  
problems should arise with your vehicle  
while under warranty, your Toyota dealer  
will promptly take care of it. Again, be  
sure to keep a copy of the repair order  
for any service performed on your Toyota.  
The owner may elect to use non−Toyota  
supplied parts for replacement pur-  
poses without invalidating the emission  
control system warranty. However, use  
of replacement parts which are not of  
equivalent quality may impair the effec-  
tiveness of the emission control sys-  
tems.  
General maintenance  
General maintenance items are those day−  
to−day care practices that are important to  
your vehicle for proper operation. It is the  
owner’s responsibility to ensure that the  
general maintenance items are performed  
regularly.  
What about do−it−yourself maintenance?  
You may also elect to have mainte-  
nance, replacement, or repair of the  
emission control devices and system  
performed by any automotive repair es-  
tablishment or individual without invali-  
dating this warranty. See “Owner’s War-  
ranty Information Booklet” or “Owner’s  
Manual Supplement” for complete war-  
ranty information.  
Many of the maintenance items are easy  
to do yourself if you have a little mechani-  
These checks or inspections can be done  
either by yourself or a qualified technician,  
or if you prefer, your Toyota dealer will be  
pleased to do them at a nominal cost.  
cal ability and  
a
few basic automotive  
tools. Simple instructions for how to per-  
form them are presented on page 217 in  
Section 7.  
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General maintenance  
If you are a skilled do−it−yourself mechan-  
ic, the Toyota service manuals are recom-  
mended. Please be aware that do−it−your-  
self maintenance can affect your warranty  
coverage. See “Owner’s Warranty Informa-  
tion Booklet” or “Owner’s Manual Supple-  
ment” for the details.  
Listed below are the general maintenance  
items that should be performed as fre-  
quently as specified. In addition to check-  
ing the items listed, if you notice any  
unusual noise, smell or vibration, you  
should investigate the cause or take your  
vehicle to your Toyota dealer or a quali-  
fied service shop immediately. It is recom-  
mended that any problem you notice be  
brought to the attention of your dealer or  
the qualified service shop for their advice.  
Tire surface and wheel nuts  
Check the tires carefully for cuts, damage  
or excessive wear. See page 234 in Sec-  
tion 7−2 for additional information. When  
checking the tires, make sure no nuts are  
missing, and check the nuts for loose-  
ness. Tighten them if necessary.  
Tire rotation  
Rotate the tires according to the  
maintenance schedule. (For scheduled  
maintenance information, please refer to  
the “Scheduled Maintenance Guide” or  
“Owner’s Manual Supplement”.) See page  
235 in Section 7−2 for additional  
information.  
CAUTION  
Make these checks only where ade-  
quate ventilation can be obtained if  
you run the engine.  
Fluid leaks  
Check underneath for leaking fuel, oil, wa-  
ter or other fluid after the vehicle has  
been parked for a while. If you smell fuel  
fumes or notice any leak, have the cause  
found and corrected immediately.  
OUTSIDE THE VEHICLE  
Items listed below should be performed  
from time to time, unless otherwise  
specified.  
Doors and engine hood  
Tire pressure  
Check that all doors and back door oper-  
ate smoothly and all latches lock securely.  
Make sure the engine hood secondary  
latch secures the hood from opening when  
the primary latch is released.  
Check the pressure with a gauge every  
two weeks, or at least once a month. See  
page 233 in Section 7−2 for additional  
information.  
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INSIDE THE VEHICLE  
Seat belts  
Automatic transmission “Park” mecha-  
nism  
Items listed below should be checked  
regularly, e.g. while performing periodic  
services, cleaning the vehicle, etc.  
Check that the seat belt system such as  
buckles, retractors and anchors operate  
properly and smoothly. Make sure the belt  
webbing is not cut, frayed, worn or dam-  
aged.  
Check the lock release button of the se-  
lector lever for proper and smooth opera-  
tion. On a safe incline, check that your  
vehicle is held securely with the selector  
lever in “P” position and all brakes re-  
leased.  
Lights  
Make sure the headlights, stop lights, tail  
lights, turn signal lights, and other lights  
are all working.  
Accelerator pedal  
Check the pedal for smooth operation and  
uneven pedal effort or catching.  
IN THE ENGINE COMPARTMENT  
Service reminder indicators and warning  
buzzers  
Items listed below should be checked  
from time to time, e.g. each time when  
refueling.  
Clutch pedal  
Check that all service reminder indicators  
and warning buzzers function properly.  
Check the pedal for smooth operation.  
Brake pedal  
Washer fluid  
Steering wheel  
Check the pedal for smooth operation and  
that the pedal has the proper clearance.  
Check the brake booster function.  
Make sure there is sufficient fluid in the  
tank. See page 243 in Section 7−3 for  
additional information.  
Check that it has the specified free play.  
Be alert for changes in steering condition,  
such as hard steering or strange noise.  
Brakes  
Engine coolant level  
Seats  
At a safe place, check that the brakes do  
not pull to one side when applied.  
Make sure the coolant level is between  
the “FULL” and “LOW” lines on the see−  
through reservoir when the engine is cold.  
See page 228 in Section 7−2 for addition-  
al information.  
Check that all seat controls such as seat  
adjusters, seatback recliner, etc. operate  
smoothly and that all latches lock securely  
in any position. For folding−up rear seat-  
backs, check that the latches lock secure-  
ly.  
Parking brake  
Check that the lever has the proper travel  
and that, on a safe incline, your vehicle  
is held securely with only the parking  
brake applied.  
Radiator, condenser and hoses  
Check that the front of the radiator and  
condenser are clean and not blocked with  
leaves, dirt, or insects. See page 230 in  
Section 7−2 for additional information.  
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Does your vehicle need  
repairing?  
Battery electrolyte level  
Be on the alert for changes in perfor-  
mance, sounds, and visual tip−offs that  
indicate service is needed. Some impor-  
tant clues are as follows:  
If you notice any of these clues, take your  
vehicle to your Toyota dealer as soon as  
possible. It probably needs adjustment or  
repair.  
Your Toyota has a maintenance free bat-  
tery. You do not have to add distilled wa-  
ter. For longer life of the battery, however,  
see page 240 for additional information.  
D Engine missing, stumbling, or pinging  
D Appreciable loss of power  
D Strange engine noises  
CAUTION  
Brake fluid level  
Make sure the brake fluid level is correct.  
See page 230 in Section 7−2 for addition-  
al information.  
Do not continue driving with the ve-  
hicle unchecked. It could result in se-  
rious vehicle damage and possibly  
personal injury.  
D A leak under the vehicle (however, wa-  
ter dripping from the air conditioning  
after use is normal.)  
Engine oil level  
Check the level on the dipstick with the  
engine turned off and the vehicle parked  
on a level spot. See page 226 in Section  
7−2 for additional information.  
D Change in exhaust sound (This may  
indicate a dangerous carbon monoxide  
leak. Drive with the windows open and  
have the exhaust system checked im-  
mediately.)  
Power steering fluid level  
D Flat−looking tire; excessive tire squeal  
Check the level through the reservoir. The  
level should be in the “HOT” or “COLD”  
range depending on the fluid temperature.  
See page 231 in Section 7−2 for addition-  
al information.  
when cornering; uneven tire wear  
D Vehicle pulls to one side when driving  
straight on a level road  
D Strange noises related to suspension  
Exhaust system  
movement  
If you notice any change in the sound of  
the exhaust or smell exhaust fumes, have  
the cause located and corrected immedi-  
ately. (See “Engine exhaust cautions” on  
page 159 in Section 2.)  
D Loss of brake effectiveness; spongy  
feeling brake or clutch pedal; pedal al-  
most touches floor; vehicle pulls to one  
side when braking  
D Engine coolant temperature continually  
higher than normal  
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Emissions Inspection and  
Maintenance (I/M) programs  
Some states have vehicle emission in-  
spection programs which include OBD  
(On−Board Diagnostics) checks.  
The malfunction indicator lamp will go off  
after taking several driving trips, but the  
error code in the OBD system will not be  
cleared unless about 40 trips or more are  
taken.  
The OBD system monitors the operation  
of the emission control system. When the  
OBD system determines that a problem  
exists somewhere in the emission control  
system, the malfunction indicator lamp  
comes on. In this case, your vehicle may  
not pass the I/M test and need to be  
repaired. Contact your Toyota dealer to  
service the vehicle.  
If your vehicle does not pass the I/M test  
even the malfunction indicator lamp does  
not come on, contact your Toyota dealer  
to prepare the vehicle for re−testing.  
Even if the malfunction indicator lamp  
does not come on, your vehicle may not  
pass the I/M test as readiness codes  
have not been set in the OBD system.  
Readiness codes are automatically set  
during ordinary driving. However, when the  
battery is disconnected or run down, the  
codes are erased. Also, depending on  
your driving habits, the codes may not be  
completely set.  
Also, if the malfunction indicator lamp had  
come on recently due to temporary mal-  
function such as a loose fuel tank cap,  
your vehicle may not pass the I/M test.  
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