Engine and Chassis for Your Toyota Rav4 SUV Third Generation (2006-2012)

’07 Rav4_U (L/O 0701)  
SECTION 72  
DO−IT−YOURSELF MAINTENANCE  
Engine and Chassis  
Checking the engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398  
Checking the engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400  
Checking the radiator and condenser . . . . . . . . . . . . . . . . . . . . . . . . . 401  
Checking brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401  
Checking tire inflation pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402  
Checking and replacing tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404  
Rotating tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406  
Installing snow tires and chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407  
Replacing wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409  
Aluminum wheel precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410  
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Checking the engine oil level  
NOTICE  
CAUTION  
Low level  
Full level  
z Be careful not to spill engine oil on  
the vehicle components.  
Be careful not to touch the hot ex-  
haust manifold.  
z Avoid overfilling, or the engine  
could be damaged.  
NOTICE  
z Check the oil level on the dipstick  
once again after adding the oil.  
Be careful not to drop engine oil on  
the vehicle components.  
Add oil  
O.K.  
Too full  
If the oil level is below or only slightly  
above the low level, add engine oil of  
the same type as already in the engine.  
With the engine at operating tempera-  
ture and turned off, check the oil level  
on the dipstick.  
Remove the oil filler cap and add engine  
oil in small quantities at a time, checking  
the dipstick. We recommend that you use  
a funnel when adding oil.  
1. To get a correct reading, the vehicle  
should be on level ground. After turning  
off the engine, wait a few minutes for  
the oil to drain back into the bottom of  
the engine.  
The approximate quantity of oil needed to  
raise the level between low and full on the  
dipstick is indicated as follows:  
2.4 L 4cylinder (2AZFE) engine  
1.1 L (1.2 qt., 1.0 lmp. qt.)  
2. Pull the dipstick out, hold a rag under  
the end and wipe it clean.  
3.5 L V6 (2GRFE) engine  
3. Reinsert the dipstick—push it in as far  
as it will go, or the reading will not be  
correct.  
1.5 L (1.6 qt., 1.3 lmp. qt.)  
For the engine oil capacity, see “Service  
specifications” on page 423 in Section 8.  
4. Pull the dipstick out and look at the oil  
When the level reaches within the correct  
range, install the filler cap handtight.  
level while holding  
end.  
a
rag under the  
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ENGINE OIL SELECTION  
3.5 L V6 (2GRFE) engine  
SAE 5W30  
Toyota Genuine Motor Oil” is used in  
your Toyota vehicle. Use Toyota approved  
Toyota Genuine Motor Oil” or equivalent  
to satisfy the following grade and  
viscosity.  
Oil grade:  
ILSAC multigrade engine oil  
Recommended viscosity:  
2.4 L 4cylinder (2AZFE) engine  
SAE 5W20 or 0W20  
Outside temperature  
Oil identification mark  
The ILSAC (International Lubricant Stan-  
dardization and Approval Committee) Certi-  
fication Mark is added to some oil con-  
tainers to help you select the oil you  
should use.  
SAE 5W−30 is the best choice for good  
fuel economy and good starting in cold  
weather.  
If SAE 5W−30 is not available, SAE  
10W−30 may be used. However, it  
should be replaced with SAE 5W−30 at  
the next oil change.  
Outside temperature  
SAE 5W−20 or 0W−20 engine oil may be  
used. However, SAE 0W−20 is the best  
choice for good fuel economy and good  
starting in cold weather.  
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Checking the engine coolant  
level  
Look at the see−through coolant reser-  
voir when the engine is cold. The cool-  
ant level is satisfactory if it is between  
the “FULL” and “LOW” lines on the  
reservoir. If the level is low, add the  
coolant. (For the coolant type, see  
“Coolant type selection” described be-  
low.)  
Coolant type selection  
Use of improper coolants may damage  
your engine cooling system.  
Only use “Toyota Super Long Life Coolant”  
or similar high quality ethylene glycol  
based nonsilicate, nonamine, nonnitrite,  
and nonborate coolant with longlife  
hybrid organic acid technology. (Coolant  
The coolant level in the reservoir will vary  
with engine temperature. However, if the  
level is below the “LOW” line, add cool-  
ant. Bring the level between the “FULL”  
and “LOW” lines.  
with  
technology is  
longlife  
hybrid  
combination of low  
organic  
acid  
a
phosphates and organic acids.)  
For the U.S.A.—“Toyota Super Long Life  
Coolant” is a mixture of 50% coolant and  
50% deionized water. This coolant pro-  
vides protection down to about 35_C  
(31_F).  
If the coolant level drops within a short  
time after replenishing, there may be a  
leak in the system. Visually check the  
radiator, hoses, coolant reservoir cap and  
drain cock and water pump.  
To ensure excellent lubrication perfor-  
mance for your engine, “Toyota Genuine  
Motor Oil” is available, which has been  
specifically tested and approved for all  
Toyota engines.  
For Canada—“Toyota Super Long Life  
Coolant” is a mixture of 55% coolant and  
45% deionized water. This coolant pro-  
vides protection down to about 42_C  
(44_F).  
If you can find no leak, have your Toyota  
dealer test the cap pressure and check  
for leaks in the cooling system.  
Please contact your Toyota dealer for fur-  
ther details about “Toyota Genuine Motor  
Oil”.  
CAUTION  
NOTICE  
Do not use plain water alone.  
To prevent burning yourself, do not  
remove the coolant reservoir cap  
when the engine is hot.  
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Checking the radiator and  
condenser  
Checking brake fluid  
If any of the above parts are extremely  
dirty or you are not sure of their condi-  
tion, take your vehicle to a Toyota dealer.  
CAUTION  
To prevent burning yourself, be care-  
ful not to touch the radiator or con-  
denser when the engine is hot.  
NOTICE  
To prevent damage to the radiator  
and condenser, do not perform the  
work by yourself.  
Toyota recommends “Toyota Super Long  
Life Coolant”, which has been tested to  
ensure that it will not cause corrosion nor  
result in malfunction of your engine  
coolant system with proper usage. “Toyota  
Super Long Life Coolant” is formulated  
To check the fluid level, simply look at  
the see−through reservoir. The level  
should be between the “MAX” and  
“MIN” lines on the reservoir.  
It is normal for the brake fluid level to go  
down slightly as the brake pads wear. So  
be sure to keep the reservoir filled.  
with  
longlife  
hybrid  
organic  
acid  
technology and has been specifically  
designed to avoid engine cooling system  
malfunction on Toyota vehicles.  
If the reservoir needs frequent refilling, it  
may indicate a serious mechanical prob-  
lem.  
Please contact your Toyota dealer for  
further details.  
If the level is low, add SAE J1703 or  
FMVSS No.116 DOT 3 brake fluid to the  
brake reservoir.  
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Checking tire inflation  
pressure  
Remove and replace the reservoir cap by  
hand. Fill the brake fluid to the dotted  
line. This brings the fluid to the correct  
level when you put the cap back on.  
Keep your tire inflation pressures  
at the proper level.  
The recommended cold tire inflation  
pressures, tire sizes and the com-  
bined weight of occupants and cargo  
(vehicle capacity weight) are de-  
scribed on page 422 and 427. They  
are also on the tire and loading infor-  
mation label.  
Use only newly opened brake fluid. Once  
opened, brake fluid absorbs moisture from  
the air, and excess moisture can cause a  
dangerous loss of braking.  
CAUTION  
You should check the tire inflation  
pressure every two weeks, or at least  
once a month. And do not forget the  
spare!  
Take care when filling the reservoir  
because brake fluid can harm your  
hands or eyes. If fluid gets on your  
hands or in your eyes, flush the af-  
fected area with clean water immedi-  
ately. If you still feel uncomfortable  
with your hands or eyes, go to the  
doctor.  
NOTICE  
If you spill some of the fluid, be sure  
to wipe it off to prevent it from dam-  
aging the parts or paintwork.  
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The following instructions for  
checking tire inflation pressure  
should be observed:  
5. After completing the tire inflation  
Tire pressure gauge  
pressure measurement and ad-  
justment, apply soapy water to the  
valve and check for leakage.  
D The  
pressure  
should  
be  
checked only when the tires are  
cold. If your vehicle has been  
parked for at least 3 hours and has  
not been driven for more than 1.5  
km or 1 mile since, you will get  
an accurate cold tire inflation pres-  
sure reading.  
6. Install the tire valve cap.  
If a gauge and air pump are not avail-  
able, have your vehicle checked by  
your Toyota dealer.  
CAUTION  
Be sure to reinstall the tire valve  
caps. Without the valve caps, dirt  
or moisture could get into the  
valve core and cause air leakage.  
If the caps have been lost, have  
new ones put on as soon as pos-  
sible.  
D Always use a tire pressure  
gauge. The appearance of a tire  
can be misleading. Besides, tire  
inflation pressures that are even  
just a few pounds off can degrade  
ride and handling.  
D Do not bleed or reduce tire  
inflation pressure after driving.  
It is normal for the tire inflation  
pressure to be higher after driving.  
INSPECTION AND ADJUSTMENT  
PROCEDURE  
1. Remove the tire valve cap.  
2. Press the tip of the tire pressure  
gauge to the tire valve.  
3. Read the pressure using the grad-  
uations of the gauge.  
4. In case the tire inflation pressure  
is not within the prescribed range,  
insert the compressed air from the  
valve. In case of applying too  
much air, press the center of the  
valve and release the air to adjust.  
Incorrect tire inflation pressure may  
waste fuel, reduce the comfort of driv-  
ing, reduce tire life and make your ve-  
hicle less safe to drive.  
If a tire frequently needs refilling,  
have it checked by your Toyota deal-  
er.  
D Never exceed the vehicle capac-  
ity weight. Passenger and lug-  
gage weight should be located so  
that the vehicle is balanced.  
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Checking and replacing tires  
CAUTION  
High tire pressure (overinfla-  
tion)—  
Tread wear indicator  
Keep your tires properly inflated.  
Otherwise, the following condi-  
tions may occur and cause an ac-  
cident resulting in death or seri-  
ous injuries.  
D Poor handling  
D Excessive wear  
D Uneven wear  
D A greater possibility of tire  
damage from road hazards  
Low tire pressure (underinfla-  
tion)—  
D Excessive wear  
D Uneven wear  
D Poor handling  
CHECKING YOUR TIRES  
D Possibility of blowouts from an  
Check the tire’s tread for tread  
wear indicators. If the indicators  
show, replace the tires. The loca-  
tion of tread wear indicators is  
shown by the “TWI” or “Δ” marks,  
etc., molded on the sidewall of  
each tire.  
overheated tire  
D Poor sealing of the tire bead  
D Wheel deformation and/or tire  
separation  
D A greater possibility of tire  
damage from road hazards  
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The tires on your Toyota have builtin  
tread wear indicators to help you  
know when the tires need replace-  
ment. When the tread depth wears to  
1.6 mm (0.06 in.) or less, the indica-  
tors will appear. If you can see the  
indicators in two or more adjacent  
grooves, the tire should be replaced.  
The lower the tread, the higher the  
risk of skidding.  
If air loss occurs while driving, do not  
REPLACING YOUR TIRES  
continue driving. Driving even a short  
distance can damage a tire beyond  
repair.  
When replacing a tire, use a tire of  
the same size and construction,  
and the same or greater maximum  
load as the originally installed  
tires. Also, on four−wheel drive  
models, all the tires must be the  
same brand and have the same  
tread patterns.  
Any tires which are over 6 years  
old must be checked by a qualified  
technician even if damage is not  
obvious.  
Tires deteriorate with age even if they  
have never or seldom been used.  
This applies also to the spare tire and  
tires stored for future use.  
Using any other size or type of tire  
may seriously affect handling, ride,  
speedometer/odometer calibration,  
ground clearance, and clearance be-  
tween the body and tires or snow  
chains.  
Check that the maximum load of the  
replaced tire is greater than 1/2 of the  
Gross Axle Weight Ratings (GAWR)  
of either the front axle or the rear  
axle, whichever is greater. As for the  
maximum load of the tire, see the load  
limit at maximum cold tire inflation  
pressure mentioned on the sidewall  
of the tire, and as for the Gross Axle  
Weight Ratings (GAWR), see the Cer-  
tification Label.  
The effectiveness of snow tires is  
lost if the tread wears down below  
4 mm (0.16 in.).  
If you have tire damage such as  
cuts, splits, cracks deep enough to  
expose the fabric, or bulges indi-  
cating internal damage, the tire  
should be replaced.  
If a tire often goes flat or cannot be  
properly repaired due to the size or  
location of a cut or other damage, it  
should be replaced. If you are not  
sure, consult with your Toyota dealer.  
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Rotating tires  
For details about the side wall of the  
tire and the Certification Label, see  
pages 319 and 322.  
D Four−wheel drive models:  
Do not use tires of different  
brands, sizes, construction or  
tread patterns, as this may  
cause dangerous handling  
characteristics resulting in  
loss of control.  
CAUTION  
Observe the following instruc-  
tions. Otherwise, an accident  
may occur resulting in death or  
serious injuries.  
Toyota recommends all four tires,  
or at least both of the front or rear  
tires be replaced at a time as a set.  
D Do not mix radial, bias belted,  
or bias−ply tires on your ve-  
hicle, as this may cause dan-  
gerous handling characteris-  
tics resulting in loss of control.  
See “If you have a flat tire” on page  
355 in Section 4 for tire change proce-  
dure.  
With a spare tire of the same  
wheel type as the installed tires  
D Do not use tires other than the  
manufacturer’s recommended  
size, as this may cause danger-  
ous handling characteristics  
resulting in loss of control.  
When a tire is replaced, the wheel  
should always be balanced.  
An unbalanced wheel may affect ve-  
hicle handling and tire life. Wheels  
can get out of balance with regular  
use and should therefore be balanced  
occasionally.  
When replacing a tubeless tire, the  
air valve should also be replaced  
with a new one.  
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Installing snow tires and  
chains  
WHEN TO USE SNOW TIRES OR  
CHAINS  
To equalize tire wear and help ex-  
tend tire life, Toyota recommends  
that you rotate your tires accord-  
ing to the maintenance schedule.  
(For scheduled maintenance infor-  
mation, please refer to the “Sched-  
uled Maintenance Guide” or “Own-  
Snow tires or chains are recommended  
when driving on snow or ice.  
On wet or dry roads, conventional tires  
provide better traction than snow tires.  
SNOW TIRE SELECTION  
er’s  
Manual  
Supplement”.)  
If you need snow tires, select tires of  
the same size, construction and load  
capacity as the originally installed tires.  
Also, on four−wheel drive models, all  
the tires must be the same brand and  
have the same tread patterns.  
However, the most appropriate tim-  
ing for tire rotation may vary ac-  
cording to your driving habits and  
road surface conditions.  
See “If you have a flat tire” on page  
355 in Section 4 for tire change proce-  
dure.  
When rotating tires, check for uneven  
wear and damage. Abnormal wear is  
usually caused by incorrect tire pres-  
sure, improper wheel alignment, out−  
ofbalance wheels, or severe braking.  
With a spare tire of different  
wheel type from the installed  
tires  
Do not use tires other than those men-  
tioned above. Do not install studded tires  
without first checking local regulations for  
possible restrictions.  
CAUTION  
Observe the following instructions.  
Otherwise, an accident may occur re-  
sulting in death or serious injuries.  
D Do not use snow tires other than  
the manufacturer’s recommended si-  
ze, as this may cause dangerous  
handling characteristics resulting in  
loss of control.  
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NOTICE  
D Four−wheel drive models:  
Side chain  
Do not use snow tires of different  
brands, sizes, construction or tread  
patterns, as this may cause danger-  
ous handling characteristics result-  
ing in loss of control.  
If the wrong combination of tire and  
chain is used, the chains could dam-  
age the vehicle body.  
CHAIN INSTALLATION  
Cross chain  
Install the chains on the front tires as  
tightly as possible. Do not use tire  
chains on the rear tires. Retighten  
SNOW TIRE INSTALLATION  
Snow tires should be installed on all  
wheels.  
chains  
after  
driving  
0.5—1.0  
km  
Installing snow tires on the front wheels  
only can lead to an excessive difference  
in road grip capability between the front  
and rear tires, which could cause loss of  
vehicle control.  
(1/4—1/2 mile).  
When installing chains on your tires, care-  
fully follow the instructions of the chain  
manufacturer.  
TIRE CHAIN SELECTION  
Use the tire chains of correct size.  
If wheel covers are used, they will be  
scratched by the chain band, so remove  
the covers before putting on the chains.  
For 215/70R16, 225/65R17 and 235/55R18  
tires, use the following type chains.  
When storing removed tires, you should  
store them in a cool dry place.  
mm (in.)  
Mark the direction of rotation and be sure  
to install them in the same direction when  
replacing.  
A Diameter of side chain  
B Width of side chain  
C Length of side chain  
D Diameter of cross chain  
E Width of cross chain  
3 (0.12)  
10 (0.39)  
30 (1.18)  
4 (0.16)  
CAUTION  
14 (0.55)  
F
Length of cross chain  
25 (0.98)  
D Do not drive with the snow tires  
Regulations regarding the use of tire  
chains vary according to location or  
type of road, so always check local reg-  
ulations before installing chains.  
incorrectly inflated.  
D Never drive over 120 km/h (75 mph)  
with any type of snow tires.  
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Replacing wheels  
WHEN TO REPLACE YOUR WHEELS  
Replacement with used wheels is not rec-  
ommended as they may have been sub-  
jected to rough treatment or high mileage  
and could fail without warning. Also, bent  
wheels which have been straightened may  
have structural damage and therefore  
should not be used. Never use an inner  
tube in a leaking wheel which is designed  
for a tubeless tire.  
CAUTION  
If you have wheel damage such as  
bending, cracks or heavy corrosion, the  
wheel should be replaced.  
D Do not exceed 50 km/h (30 mph) or  
the chain manufacturer’s recom-  
mended speed limit, whichever is  
lower.  
If you fail to replace a damaged wheel,  
the tire may slip off the wheel or cause  
loss of handling control.  
D Drive carefully avoiding bumps,  
holes, and sharp turns, which may  
cause the vehicle to bounce.  
WHEEL SELECTION  
When replacing wheels, care should be  
taken to ensure that the wheels are re-  
placed by ones with the same load ca-  
pacity, diameter, rim width, and offset.  
CAUTION  
D Avoid sharp turns or locked−wheel  
braking, as use of chains may ad-  
versely affect vehicle handling.  
Observe the following instructions.  
Otherwise, an accident may occur re-  
sulting in death or serious injuries.  
Correct replacement wheels are available  
at your Toyota dealer.  
D When driving with chains installed,  
be sure to drive carefully. Slow  
down before entering curves to  
avoid losing control of the vehicle.  
Otherwise an accident may occur.  
D Do not use wheels other than the  
manufacturer’s recommended size,  
as this may cause dangerous han-  
dling characteristics resulting in  
loss of control.  
A wheel of a different size or type may  
adversely affect handling, wheel and bear-  
ing life, brake cooling, speedometer/odom-  
eter calibration, stopping ability, headlight  
aim, bumper height, vehicle ground clear-  
ance, and tire or snow chain clearance to  
the body and chassis.  
D Four−wheel drive models:  
Do not use wheels of different  
brands, sizes and types, as this  
may cause dangerous handling  
characteristics resulting in loss of  
control.  
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Aluminum wheel precautions  
D When installing aluminum wheels,  
check that the wheel nuts are tight  
after driving your vehicle the first 1600  
km (1000 miles).  
D If you have rotated, repaired, or  
changed your tires, check that the  
wheel nuts are still tight after driving  
1600 km (1000 miles).  
D When using tire chains, be careful not  
to damage the aluminum wheels.  
D Use only Toyota wheel nuts and  
wrench designed for your aluminum  
wheels.  
D When balancing your wheels, use only  
Toyota balance weights or equivalent  
and a plastic or rubber hammer.  
D As with any wheel, periodically check  
your aluminum wheels for damage. If  
damaged, replace immediately.  
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