Get Lights, bulbs, switches - interior Guide for Volkswagen Sharan VAN First Generation (1995-2010)

Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...

Electrical System, General Information - Edition 07.2010

96 – Lights, bulbs, switches - interior

1

12 V socket

1.1

Removing and installing 12 V socket

Caution

If excessive force is exerted on sockets without illumination,

the retaining sleeve may be damaged.

Only illuminated sockets (cigarette lighter) can be removed

with the puller T 40148.

The puller does not manage to release the locking lugs of

sockets without illuminated retaining sleeve.

Usually sockets without illumination cannot be removed with‐

out being damaged.

lk

Refer to removing and installing cigarette lighter -U1-

⇒ page 72 .

1.2

Removing and installing socket illumi‐

nation bulb -L42-

The removal of the socket illumination bulb -L42- is performed in

the same way as the removal of the cigarette lighter illumination

bulb -L28- ⇒ page 76 .

1. 12 V socket

71

Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...

Electrical System, General Information - Edition 07.2010

2

Cigarette lighter -U1-

The following descriptions apply to the rear left cigarette lighter -

U3- , rear right cigarette lighter -U7- , rear cigarette lighter -U9- ,

12 V socket 2 -U18- , 12 V socket 3 -U19- , 12 V socket 4 -U20- ,

cigarette lighter 2 -U25- and 12 V socket 5 -U26- so far as they

are illuminated.

lk

Caution

If excessive force is exerted on sockets without illumination,

the retaining sleeve may be damaged.

Only illuminated sockets (cigarette lighter) can be removed

with the puller T 40148.

The puller does not manage to release the locking lugs of

sockets without illuminated retaining sleeve.

Usually sockets without illumination cannot be removed with‐

out being damaged.

2.1

General description

Caution

If excessive force is exerted on sockets without illumination,

the retaining sleeve may be damaged.

Only illuminated sockets (cigarette lighter) can be removed

with the puller T 40148.

The puller does not manage to release the locking lugs of

sockets without illuminated retaining sleeve.

Usually sockets without illumination cannot be removed with‐

out being damaged.

On some vehicles, the illumination is not provided by a light bulb,

but by an LED (light-emitting diode), depending on the equipment

level. This LED is permanently attached to the retaining sleeve

and cannot be renewed separately.

Retaining sleeves with a light bulb are available in different ver‐

sions. On the one version, the light bulb can be replaced sepa‐

rately; on the other version, the light bulb cannot be replaced

separately. In this case, the bulb carrier has to be replaced to‐

gether with the light bulb.

Depending on the space requirement, the vehicles are equipped

with various electric sockets and cigarette lighter sockets. They

differ in length and have different electrical connections. In the

case of electric sockets or cigarette lighter sockets with a wiring

tail, it may be necessary to perform additional work in order to

gain access to the connector.

72

Rep. gr.96 - Lights, bulbs, switches - interior

Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...

Electrical System, General Information - Edition 07.2010

2.2

Assembly overview

Caution

If excessive force is exerted on soc^lk^kets without illumination,

the retaining sleeve may be damaged.

Only illuminated sockets (cigarette lighter) can be removed

with the puller T 40148.

The puller does not manage to release the locking lugs of

sockets without illuminated retaining sleeve.

Usually sockets without illumination cannot be removed with‐

out being damaged.

1 - Cigarette lighter socket with

wiring tail

2 - Cigarette lighter

3 - Socket

4 - Cigarette lighter socket

5 - Retaining sleeve

6 - Light bulb W 5 12 V 1.2 watt

7 - Bulb carrier

2. Cigarette lighter U1

73

Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...

Electrical System, General Information - Edition 07.2010

2.3

Removing and installing cigarette lighter

socket

Note

The removal and installation procedure is the same for all sockets

and is therefore described here only for the cigarette lighter sock‐

et.

Caution

If excessive force is exerted on sockets without illumination,

the retaining sleeve may be damaged.

Only illuminated sockets (cigarette lighter) can be removed

with the puller T 40148.

The puller does not manage to release the locking lugs of

sockets without illuminated retaining sleeve.

Usually sockets without illumination cannot be removed with‐

out being damaged.

Special tools and workshop equipment required

♦ Puller -T 40148-

lk

Removing

– Remove cigarette lighter, dummy cigarette lighter etc. from

socket if necessary.

Note

For reasons of clarity, the socket is removed in the illustration.

Caution

The socket or the retaining sleeve can be damaged.

Ensure that the puller is seated correctly, otherwise the retain‐

ing lugs of the retaining sleeve will not be released.

74

Rep. gr.96 - Lights, bulbs, switches - interior

Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...

Electrical System, General Information - Edition 07.2010

– Push puller -arrow- into socket so that locking lugs -1- engage

in recesses -2-.

lk

– Pull grip -3- in direction of -arrow- to release locking lugs of

retaining sleeve.

– Pull socket out of retaining sleeve using puller.

Caution

The socket wiring can be damaged.

Take care not to stretch the wiring when pulling out the socket.

Depending on the fitting location, it is recommended to use the

thrust piece 40148/1 -2- with the knurled nut -1-.

Caution

When using the thrust piece, ensure that no surrounding com‐

ponents are damaged.

– Pull off socket connector.

Note

Depending on the space requirement, the vehicles are equipped

with various electric sockets and cigarette lighter sockets. They

differ in length and have different electrical connections. In the

case of electric sockets or cigarette lighter sockets with a wiring

tail, it may be necessary to perform additional work in order to

gain access to the connector.

2. Cigarette lighter U1

75

Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...

Electrical System, General Information - Edition 07.2010

– Release puller locking lugs by pressing spindle -1- in direction

of -arrow B-. Then release puller -2- by turning it briefly to left

-arrow A-. Remove puller from socket.

Note

Ensure that the puller locking lugs are not spread.

Caution

The cigarette lighter might be ejected out of the socket after

lk

the heating phase.

When the puller is mounted, the socket retaining springs are

pressed apart and the retaining force is reduced.

After removing the socket, carefully press the retaining springs

together and check if the cigarette lighter remains in the re‐

moval position after the heating phase.

– Carefully press socket retaining springs together -arrows-.

– Check if cigarette lighter remains in removal position after

heating phase and ensure it is not ejected in vehicle interior.

Installing

Install in reverse order of removal.

2.4

Removing and installing cigarette lighter

illumination bulb -L28-

Note

♦ On some vehicles, the illumination is not provided by a light

bulb, but by an LED (light-emitting diode), depending on the

equipment level. This LED is permanently attached to the re‐

taining sleeve and cannot be renewed separately.

♦ Retaining sleeves with a light bulb are available in different

versions. On the one version, the light bulb can be replaced

separately; on the other version, the light bulb cannot be re‐

placed separately. In this case, the bulb carrier has to be

replaced together with the light bulb.

Removing:

– Remove socket ⇒ page 74 .

76

Rep. gr.96 - Lights, bulbs, switches - interior

Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...

Electrical System, General Information - Edition 07.2010

– Press retaining lugs -arrows- and remove retaining sleeve to‐

gether with bulb carrier.

– Unclip bulb carrier from retaining sleeve.

– Separate bulb carrier in areas -A- and -B-.

– Open part -B- of bulb carrier.

lk

– Remove light bulb in direction of -arrow-.

Installing:

Installation is carried out in reverse order of removal.

2. Cigarette lighter U1

77

Lights, bulbs, switches - interior for Your Volkswagen Sharan VAN First Generation (1995-2010)

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