Get Windscreen wash/wipe system Guide for Volkswagen Sharan VAN First Generation (1995-2010)

Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...

Electrical System, General Information - Edition 07.2010

92 – Windscreen wash/wipe system

1

Washer fluid line hose couplings

The following hose coupling types are used to connect the hoses

to pumps and spray jets and/or as points of separation:

1.1

Windscreen and rear window washer

system

– Pull the two coupling sections apart (no securing device) to

loosen the connection.

– To secure the connection, push the two coupling sections to‐

gether, until you hear and feel them engage.

lk

– To loosen the connection, rotate the lock ring -1- through 90°

-arrow- and pull off the hose connection.

– To secure the connection, push on the hose connection and

rotate the lock ring -1- -arrow- until it engages.

– To loosen the connection, pull up the lock ring -1- by approx.

1 mm -arrow- and pull off the hose connection.

– To secure connection, attach hose connection and press in

clip -1- until it engages.

– To secure connection, attach hose connection and press in

clip -1- until it engages.

1. Washer fluid line hose couplings

63

Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...

Electrical System, General Information - Edition 07.2010

– To loosen the connection, pull up the lock ring -1- -arrow- and

pull off the hose connection.

– To secure connection, attach hose connection and press in

clip -1- until it engages.

1.2

Headlight washer system

– To loosen the connection, push the lock ring -1- -arrow- and

pull off the hose connection.

lk

– To secure the connection, push and hold the lock ring

-arrow- and push on the hose connection. Check that the se‐

curing clip has correctly engaged by depressing and trying to

pull off without the clip.

64

Rep. gr.92 - Windscreen wash/wipe system

Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...

Electrical System, General Information - Edition 07.2010

2

Hose repair

A new repair concept has been developed for repairs to washer

system hoses. Various connectors, special EPDM hoses (ethyl‐

ene-propylene terpolymer) and heat-shrink hose are available as

spare parts.

2.1

General description

♦ The replacement parts can be found in the electronic parts

catalogue (ETKA).

♦ Replacement parts are available for repair of both smooth and

corrugated pipes.

2.2

Repairing smooth pipe

Smooth pipe with a diameter or 5x1 mm or 6x1 mm can be re‐

paired with EPDM hose.

– Cut damaged section at right angles out of smooth pipe which

is to be repaired.

– Select the appropriate EPDM hose -2- and cable ties accord‐

ing to the electronic parts catalogue (ETKA).

– Cut EPDM hose -2- so that ends -1- and -3- of smooth pipe

can each be pushed about 10 mm into the EPDM hose -2-.

– Secure the repair joints with cable ties -1-.

lk

2.3

Repairing corrugated pipe

Special tools and workshop equipment required

♦ Hot air blower -VAS 5179- or

♦ Hot air blower -V.A.G 1416/- or

♦ Hot air blower -VAS 1978/14-

2. Hose repair

65

Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...

Electrical System, General Information - Edition 07.2010

Note

♦ Repair points must not be subjected to pulling or bending

forces.

♦ If the damaged section is longer than 20 mm, a new piece of

corrugated pipe must be used and the procedure described

below must be performed twice.

– Cut damaged section at right angles out of corrugated pipe

which is to be repaired.

– Select suitable end pieces -2- and -3- and correct sized shrink-

fit piping from the electronic parts catalogue (ETKA).

– Heat end of corrugated pipe -1-.

– Push connector -2- into corrugated pipe -2- -arrow A-.

– Heat end of corrugated pipe -4-.

– Push connector -3- into corrugated pipe -4- -arrow B-.

– Cut heat-shrink hose so that ends of corrugated pipe are each

covered by about 20 mm -dimension x- of heat-shrink hose.

– Push heat-shrink hose over corrugated pipe, join connectors

and secure repair joints with heat-shrink hose.

lk

66

Rep. gr.92 - Windscreen wash/wipe system

lk

Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...

Electrical System, General Information - Edition 07.2010

3

Distinguishing features of jointless

wiper blades

Distinguishing features from Bosch and Federal Mogul.

When renewing wiper rubbers, note the make. When renewing

wiper blades, the same make must be used.

Wiper blades can be identified according to wiper arm fastening.

Bosch wiper blades -1 and 2-:

Federal Mogul wiper blades -1-:

3. Distinguishing features of jointless wiper blades

67

Windscreen wash/wipe system for Your Volkswagen Sharan VAN First Generation (1995-2010)

Popular Owner Manuals

Latest Owner Manuals