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Hose repair for Your Volkswagen Sharan VAN First Generation (1995-2010)

Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...  
Electrical System, General Information - Edition 07.2010  
2
Hose repair  
A new repair concept has been developed for repairs to washer  
system hoses. Various connectors, special EPDM hoses (ethyl‐  
ene-propylene terpolymer) and heat-shrink hose are available as  
spare parts.  
2.1  
General description  
♦ The replacement parts can be found in the electronic parts  
catalogue (ETKA).  
♦ Replacement parts are available for repair of both smooth and  
corrugated pipes.  
2.2  
Repairing smooth pipe  
Smooth pipe with a diameter or 5x1 mm or 6x1 mm can be re‐  
paired with EPDM hose.  
– Cut damaged section at right angles out of smooth pipe which  
is to be repaired.  
– Select the appropriate EPDM hose -2- and cable ties accord‐  
ing to the electronic parts catalogue (ETKA).  
– Cut EPDM hose -2- so that ends -1- and -3- of smooth pipe  
can each be pushed about 10 mm into the EPDM hose -2-.  
– Secure the repair joints with cable ties -1-.  
lk  
2.3  
Repairing corrugated pipe  
Special tools and workshop equipment required  
♦ Hot air blower -VAS 5179- or  
♦ Hot air blower -V.A.G 1416/- or  
♦ Hot air blower -VAS 1978/14-  
2. Hose repair  
65  
Bora 1999 ➤ , Bora Variant 1999 ➤ , CC 2010 ➤ , Eos 2006 ➤ , Golf 199 ...  
Electrical System, General Information - Edition 07.2010  
Note  
Repair points must not be subjected to pulling or bending  
forces.  
If the damaged section is longer than 20 mm, a new piece of  
corrugated pipe must be used and the procedure described  
below must be performed twice.  
– Cut damaged section at right angles out of corrugated pipe  
which is to be repaired.  
– Select suitable end pieces -2- and -3- and correct sized shrink-  
fit piping from the electronic parts catalogue (ETKA).  
– Heat end of corrugated pipe -1-.  
– Push connector -2- into corrugated pipe -2- -arrow A-.  
– Heat end of corrugated pipe -4-.  
– Push connector -3- into corrugated pipe -4- -arrow B-.  
– Cut heat-shrink hose so that ends of corrugated pipe are each  
covered by about 20 mm -dimension x- of heat-shrink hose.  
– Push heat-shrink hose over corrugated pipe, join connectors  
and secure repair joints with heat-shrink hose.  
lk  
66  
Rep. gr.92 - Windscreen wash/wipe system