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Problems with refrigerant circuit for Your Audi A2 SUV 1999-2005

Audi 100 1991 ➤ , Audi 80 1992 ➤ , Audi A1 2011 ➤ , Audi A1 Sportback 2 ...  
Air conditioner with refrigerant R134a - Edition 11.2018  
6
Problems with refrigerant circuit  
⇒ “6.1 Possible complaints about refrigerant circuit”, page 185  
6.1  
Possible complaints about refrigerant  
circuit  
⇒ “6.1.1 Test requirements:”, page 185  
⇒ “6.1.2 Possible complaints”, page 185  
6.1.1  
Test requirements:  
Electrical system, vacuum system and air duct fault-finding  
has not revealed any faults ⇒ Vehicle diagnostic tester (“Self-  
diagnosis” or “Guided Fault Finding” function for air condition‐  
er), ⇒ Current flow diagrams, Electrical fault finding and Fitting  
locations and ⇒ Heating, air conditioning or ⇒ Air condition‐  
ing .  
Air conditioner self-diagnosis/Guided Fault Finding with the ⇒  
Vehicle diagnostic tester has not revealed any faults, no com‐  
pressor shut-off criteria displayed in measured value block  
(vehicles with “air conditioner” self-diagnosis only) ⇒ Heating,  
air conditioning or ⇒ Air conditioning or “Guided Fault Finding”  
function ⇒ Vehicle diagnostic tester .  
6.1.2  
Possible complaints  
Note  
For all complaints marked *, refer to ⇒ page 193 “Checking  
pressures”.  
If problems are only encountered at one evaporator on vehi‐  
cles fitted with two evaporators, also check the pressures in  
the refrigerant circuit.  
Observe test requirements ⇒ page 185 .  
Vehicles without high-voltage system  
♦ The cooling system has failed completely.*  
♦ Insufficient cooling output at all vehicle speeds/engine  
speeds.*  
♦ No or insufficient cooling after driving a few miles. *  
♦ No or insufficient cooling at one or via both evaporators (on  
vehicles with two air conditioning units). *  
♦ Air conditioner compressor, air conditioning system magnetic  
clutch - N25- or air conditioner compressor regulating valve -  
N280- are shut off by a pressure switch (e.g. -F73-, -F118-, -  
F129- or by the operating and display unit for front air  
conditioning system - E87- or the Climatronic control unit -  
J255- ) on account of excessive or inadequate pressure. * ⇒  
Heating, air conditioner; Rep. gr. 87 ; Refrigerant circuit (ve‐  
hicle-specific Workshop Manual).  
♦ Fresh air supply is not available or is reduced significantly after  
driving several miles (evaporator iced up). *  
Vehicles with high-voltage system  
♦ The cooling system has failed completely.*  
♦ Insufficient cooling output at all vehicle speeds/air conditioner  
compressor speeds.*  
6. Problems with refrigerant circuit  
185  
Audi 100 1991 ➤ , Audi 80 1992 ➤ , Audi A1 2011 ➤ , Audi A1 Sportback 2 ...  
Air conditioner with refrigerant R134a - Edition 11.2018  
♦ No or insufficient cooling after driving a few miles. *  
♦ No or insufficient cooling at evaporator or at one of the heat  
exchangers (e.g. heat exchanger for high-voltage battery). *  
⇒ Heating, air conditioner; Rep. gr. 87 ; Refrigerant circuit  
(vehicle-specific Workshop Manual).  
♦ No or insufficient heating output at heat exchanger for heat  
pump operation (e.g. on the Audi Q7 e-tron)* ⇒ Heating, air  
conditioning; Rep. gr. 87 ; Refrigerant circuit (vehicle-specific  
Workshop Manual).  
♦ The electrical air conditioner compressor - V470- is switched  
off by a control unit (e.g. operating and display unit for front air  
conditioning system - E87- , Climatronic control unit - J255- or  
thermal management control unit - J1024- ) if the pressure is  
too high or too low. * ⇒ Vehicle diagnostic tester in “Guided  
Fault Finding” mode  
♦ Fresh air supply is not available or is reduced significantly after  
driving several miles (evaporator iced up). *  
All vehicles  
In addition, the following problems may occur:  
The air conditioner compressor is noisy  
– Re-tighten the bolts for the air conditioner compressor and the  
compressor holder using a torque wrench.  
– Check routing of refrigerant pipes; they must not touch other  
components and must not be subject to strain (align if neces‐  
sary).  
Noise (refrigerant hammer) occurring immediately after switching  
on the air conditioner and/or when cornering or braking  
– Discharge, evacuate and re-charge refrigerant circuit (too  
much refrigerant in circuit).  
Note  
Too much refrigerant oil in the circuit may also result in this prob‐  
lem (no adjustment of refrigerant oil quantity, for example, when  
renewing compressor).  
Water sprays out of the vents (in the dash panel or footwell) al‐  
though the air conditioning system is otherwise functioning prop‐  
erly  
– Check proper routing of condensation drain; it must not be  
crushed or kinked.  
– Check the condensation drain valve; it must not be gummed  
up with wax or underseal and must close properly.  
– Check the plenum chamber cover; it must be undamaged and  
be installed correctly (no water must flow into the evaporator).  
– Check water drains in plenum chamber; they must not be  
blocked (e.g. by leaves).  
186  
Rep. gr.87 - Air conditioning system