Get VEHICLE MAINTENANCE -> Bulb replacement Guide for Fiat Doblo Van 2000-2009

– after driving for about 10 minutes

stop and check again the tyre pres-

sure; pull up the handbrake;

It is of vital importance

to communicate that the

CYLINDER REPLACEMENT

PROCEDURE

tyre has been repaired us-

To replace the cylinder proceed as

follows fig. 16h:

ing the quick tyre repair kit. Hand

the instruction brochure to the

personnel charged with treating

the tyre repaired with the kit.

– disconnect connection A; turn

counter-clockwise the cylinder to re-

place and raise it; fit the new cylinder

and turn it clockwise; connect con-

nection A to the cylinder and fit the

transparent tube B into the proper

space.

If the pressure falls be-

low 1.8 bars, do not dri-

ve any further: the quick

FOR CHECKING AND

RESTORING PRESSURE

ONLY

tyre repair kit Fix & Go auto-

matic cannot guarantee proper

hold because the tyre is too

much damaged. Contact Fiat

Dealership.

The compressor can be also used

just for restoring pressure. Disconnect

the quick connection and connect it

directly to the tyre valve; in this way

the cylinder is not connected to com-

pressor and the sealing fluid will not

flow into the tyre.

– if at least 1.8 bar pressure is read,

restore proper pressure (with engine

running and handbrake on) and

restart;

– drive with the utmost care to the

nearest Fiat Dealership.

fig. 16g

fig. 16h

IN AN EMERGENCY

129

GENERAL INSTRUCTIONS

IF A BULB BURNS OUT

– When a light is not working, check

that it has not fused before changing

the bulb.

Modifications or repairs

to the electrical system

carried out incorrectly

Only touch the metal

part when handling halo-

– For the location of the fuses, re-

fer to “If a fuse blows” in this chap-

ter.

gen bulbs. If the transpar-

and without bearing the features

of the system in mind can cause

malfunctions with the risk of fire.

ent bulb is touched it reduces the

intensity of the light emitted and

can also reduce the life of the

bulb. If you touch the bulb acci-

dentally, rub it with a cloth moist-

ened with alcohol and leave it to

dry.

– Before replacing a bulb that does

not work, check that the contacts are

not oxidised.

– Burnt-out bulbs must be replaced

with ones of the same type.

– Always check the height of the

headlight beam after changing a bulb.

IMPORTANT The headlight inner

surface may be lightly misted over: this

is not a fault but a natural fact due to

low temperature and the level of air

humidity. It will disappear as soon the

headlights are turned on. The pres-

ence of drops inside the headlights

means water infiltration, therefore

contact Fiat Dealership.

You should have the

bulbs replaced at a Fiat

Dealership. Always check

the height of the headlight beam

after changing a bulb.

Halogen bulbs contain

pressurised gas which, if

broken, may cause small

fragments of glass to be project-

ed outwards.

IN AN EMERGENCY

130

TYPES OF BULBS

B Bayonet connection bulbs

Remove from the bulb holder by

pressing the bulb and turning it

anticlockwise.

D-E Halogen bulbs

To remove the bulb, release

the clip holding the bulb in

place.

Several types of bulbs are installed in

the vehicle fig. 17:

A Glass bulbs

C Cylindrical bulbs

Remove by pulling away from

terminals.

Clipped into position.

To remove them, pull.

Bulb

Fig. 17

Type

H1

H7

W5W

PY21W

W5W

H1

Power

55W

5W

21W

5W

A

B

D

E

D

A

B

A

E

Main beam headlights

Dipped beam headlights

Front sidelights

Front direction indicators

Side direction indicators

Front fog lights

55W

21/5W

B

P21W/5W

Taillights and brake lights

Third brake light

B

A

P21W

PY21W

P21W

W5W

21W

5W

(supplementary brake lights)

Rear direction indicators

Reversing light

Rear fog light

E

C

Number plate light

Ceiling light:

C

A

C10W

W5W

10W

5W

– with toggle lens

– with map reading light

Boot

fig. 17

IN AN EMERGENCY

131

DIPPED BEAMS

IF AN EXTERIOR LIGHT BURNS OUT

To change the halogen bulb, proceed

as follows:

Alterations or repairs to

the electric system not

MAIN BEAM HEADLIGHTS

1) Remove the protection cover B-

fig. 18 turning it counterclockwise;

To change the halogen bulb, proceed

as follows:

carried out correctly and

2) Release clip A-fig. 20, remove

connector B and remove the bulb C.

without taking into account the

system specifications may cause

failures and the risk of fire.

1) Remove the protection cover C-

fig. 18 turning it counterclockwise;

2) Release clip A-fig. 19, remove

connector B and remove the bulb C.

See “If a bulb burns out” in this chap-

ter for bulb type and power.

fig. 18

fig. 19

fig. 20

IN AN EMERGENCY

132

FRONT SIDELIGHTS

FRONT DIRECTION

INDICATORS

FRONT FOG LIGHTS

(where provided)

To change the bulb, proceed as fol-

lows:

To change the bulb, proceed as fol-

lows:

Contact Fiat Dealership to have

front fog lights A-fig. 22 replaced.

1) Remove the protection cover B-

fig. 18 turning it counterclockwise;

1) Turn the bulb holder A-fig. 18

and remove it.

2) Press tabs A-fig. 21, remove the

bulb holder from housing B and re-

move the bulb C (clipped in).

2) Remove bulb by pushing it slight-

ly and turning it anticlockwise (bayo-

net coupling).

A

B

A

fig. 21

fig. 22

IN AN EMERGENCY

133

SIDE DIRECTION

INDICATORS

REAR LIGHT CLUSTER

Versions not equipped with rear

brackets:

To replace a bulb, proceed as fol-

lows:

1) Act from inside the vehicle to re-

move upper plastic cap C-fig. 27 by

means of the screwdriver available, so

that light cluster fastening bolt D is

made visible.

To change the bulb, proceed as fol-

lows:

Versions equipped with rear

brackets:

1) Press the lens A-fig. 24 in the di-

rection of the arrow so to compress

the clip and remove the cluster.

1) Working inside the vehicle: re-

move the plastic cover fig. 25 set on

the speaker seat fitting the screwdriv-

er under the plastic and making it slide

in parallel with the slot to spring the

2 front catches, pull the plastic cover

parallel with the supporting surface to

spring the rear catch and then remove

the upper plastic cover A-fig. 26 us-

ing the screwdriver provided, in order

to make visible the fastening bolt B of

the light unit.

2) Turn the bulb holder counter-

clockwise, remove the snap-fitted bulb

and replace it.

B

A

fig. 26

C

D

fig. 24

fig. 25

fig. 27

IN AN EMERGENCY

134

2) Fit the wrench provided A-fig. 28

(used also to remove the wheel) to

the fastening bolt of the light unit.

5) Take out the pressure-fit con-

nector.

6) Undo the four fastening screws to

remove the bulb holder and get access

to the bulbs.

3) Loosen the bolts, then undo the

light cluster fastening nuts by means of

extension B-fig. 28 supplied with the

unit.

7) Remove the bulbs fig. 30 by push-

ing them gently and turning them

counterclockwise (bayonet fitting)

As regards the 7-seater version is

concerned, undo the light cluster fas-

tening bolt by means of extension B-

fig. 28 inserted onto the bolt through

slotted hole C-fig. 28a.

fig. 28a

A – brake light bulb

B – indicator light bulb

C – reversing light bulb

D – sidelight bulb

4) Undo, after removing the fasten-

ing bolt, the cluster fastening screws

(located outside), as illustrated in

fig. 29.

E – rear fog light bulb

fig. 28

fig. 29

fig. 30

IN AN EMERGENCY

135

THIRD BRAKE LIGHTS

NUMBER PLATE LIGHT

IF AN INTERIOR

To replace a bulb, open either the

left-hand door or the tailgate and

loosen the screws A-fig. 31.

To replace a bulb, press the tab in

the point shown in fig. 33 and remove

the cluster. Turn the bulb holder A-

fig. 34 anticlockwise and remove bulb

B.

LIGHT BURNS OUT

Remove the lens from its housing

from the outside.

Modifications or repairs

to the electrical system

carried out incorrectly

Remove the clipped-on bulb B-fig.

32 and replace it.

and without bearing the features

of the system in mind can cause

malfunctions with the risk of fire.

See “If a bulb burns out” in this chap-

ter for bulb type and power.

fig. 31

fig. 33

B

fig. 32

fig. 34

IN AN EMERGENCY

136

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