Get Maintenance Guide for Ford Kuga SUV First Generation (2008-2012)

Maintenance

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GENERAL INFORMATION

•

Engine oil level. See Engine oil

check (page 146).

Brake fluid level. See Brake and

clutch fluid check (page 148).

Washer fluid level. See Washer fluid

check (page 148).

Tyre pressures (when cold). See

Technical specifications (page

167).

Have your vehicle serviced regularly to

help maintain its roadworthiness and

resale value. There is a large network of

Ford Authorised Repairers that are there

to help you with their professional

servicing expertise. We believe that their

specially trained technicians are best

qualified to service your vehicle properly

and expertly. They are supported by a

wide range of highly specialised tools

developed specifically for servicing your

vehicle.

•

Tyre condition. See Tyre care (page

165).

In addition to regular servicing, we

recommend that you carry out the

following additional checks.

Monthly checks

•

Engine coolant level (engine cold).

See Engine coolant check (page

147).

WARNINGS

Switch the ignition off before

touching or attempting adjustment

of any kind.

•

Pipes, hoses and reservoirs for leaks.

Power steering fluid level. See

Powersteeringfluidcheck (page

148).

Do not touch the electronic ignition

system parts after you have

switched the ignition on or when the

engine is running. The system operates

at high voltage.

•

Air conditioning operation.

Parking brake operation.

Horn operation.

Keep your hands and clothing clear

of the engine cooling fan. Under

certain conditions, the fan may

Tightness of wheel nuts. See

Technical specifications (page

167).

continue to run for several minutes after

you have switched the engine off.

OPENING AND CLOSING

THE BONNET

CAUTION

When carrying out maintenance

checks, make sure that filler caps are

fitted securely.

Opening the bonnet

WARNING

To prevent damage to, or loss of the

key, remove the key immediately

after opening and swivel the Ford

badge back.

Daily checks

•

Exterior lamps.

Interior lamps.

Warning lamps and indicators.

Note: On vehicles with keyless entry, use

the spare key. See Keyless entry (page

31).

141

Maintenance

1

5

4

E78141

3

2

E78142

E78143

Closing the bonnet

Note: Make sure that the bonnet is

closed properly.

Lower the bonnet and allow it to drop

from under its own weight for the last 20

– 30 centimetres (8 - 12 inches).

142

Maintenance

ENGINE COMPARTMENT OVERVIEW - 2.5L DURATEC (VI5)

A

B

C

D

E

F

I

H

G

E78890

*

A

B

C

Screen washer fluid reservoir : See Washer fluid check (page 148).

*

Engine coolant reservoir : See Engine coolant check (page 147).

*

Brake and clutch fluid reservoir (right-hand drive) : See Brake and clutch

fluid check (page 148).

*

D

E

Engine oil filler cap : See Engine oil check (page 146).

*

Brake and clutch fluid reservoir (left-hand drive) : See Brake and clutch

fluid check (page 148).

F

Battery: See Vehicle battery (page 153).

143

Maintenance

G

H

I

Engine compartment fuse box: See Fuses (page 133).

Air cleaner: No maintenance necessary.

*

Engine oil dipstick : See Engine oil check (page 146).

*

For easy identification, filler caps and the engine oil dipstick are marked in colour.

ENGINE COMPARTMENT OVERVIEW - 2.0L DURATORQ-

TDCI (DW) DIESEL

A

B

C

D

E

F

I

H

G

E78893

144

Maintenance

E

D

B

F

A

C

I

H

G

E125377

*

A

B

C

Screen washer fluid reservoir : See Washer fluid check (page 148).

*

Engine coolant reservoir : See Engine coolant check (page 147).

*

Brake and clutch fluid reservoir (right-hand drive) : See Brake and clutch

fluid check (page 148).

*

D

E

Engine oil filler cap : See Engine oil check (page 146).

*

Brake and clutch fluid reservoir (left-hand drive) : See Brake and clutch

fluid check (page 148).

F

Battery: See Vehicle battery (page 153).

Engine compartment fuse box: See Fuses (page 133).

G

145

Maintenance

H

I

Air cleaner: No maintenance necessary.

*

Engine oil dipstick : See Engine oil check (page 146).

*

For easy identification, filler caps and the engine oil dipstick are marked in colour.

ENGINEOILDIPSTICK-2.5L

DURATEC (VI5)

ENGINE OIL CHECK

CAUTION

Do not use oil additives or other

engine treatments. Under certain

conditions, they could damage the

engine.

A

B

Note: The oil consumption of new

engines reaches its normal level after

approximately 5 000 kilometres (3 000

miles).

E95542

A

MIN

MAX

Checking the oil level

CAUTION

B

Make sure that the level is between

ENGINEOILDIPSTICK-2.0L

DURATORQ-TDCI (DW)

DIESEL

the MIN and the MAX marks.

Note: Check the level before starting the

engine.

A

B

Note: Make sure that your vehicle is on

level ground.

Note: Oil expands when it is hot. The level

may therefore extend a few millimetres

beyond the MAX mark.

Remove the dipstick and wipe it with a

clean, lint free cloth. Replace the dipstick

and remove it again to check the oil level.

E95543

A

MIN

MAX

If the level is at the MIN mark, top up

immediately.

B

146

Maintenance

Topping up

WARNINGS

Only top up when the engine is cold.

If the engine is hot, wait 10 minutes

for the engine to cool down.

Only top up when the engine is cold.

If the engine is hot, wait 10 minutes

for the engine to cool down.

Do not remove the filler cap when

the engine is running.

Do not remove the filler cap when

the engine is running.

Do not remove the filler cap when

the engine is hot. Wait for the engine

to cool down.

Remove the filler cap.

CAUTION

Undiluted coolant is flammable and

may ignite if spilt on a hot exhaust.

Do not top up further than the MAX

mark.

CAUTIONS

Top up with fluid that meets the Ford

specification. See Technical

specifications (page 149).

In an emergency, you can add just

water to the cooling system to reach

a vehicle service station. Have the

system checked by a properly trained

technician as soon as possible.

ENGINE COOLANT CHECK

Prolonged use of incorrect dilution of

the coolant can cause engine

damage from corrosion, overheating

or freezing.

Checking the coolant level

WARNING

Do not allow the fluid to touch your

skin or eyes. If this happens, rinse

the affected areas immediately with

plenty of water and contact your doctor.

Unscrew the cap slowly. Any pressure

will escape slowly as you unscrew the

cap.

CAUTION

Do not top up further than the MAX

mark.

Make sure that the level is between

the MIN and the MAX marks.

Top up with a 50/50 mixture of coolant

and water using fluid that meets the Ford

specification. See Technical

Note: Coolant expands when it is hot.

The level may therefore extend beyond

the MAX mark.

specifications (page 149).

If the level is at the MIN mark, top up

immediately.

147

Maintenance

CAUTION

BRAKE AND CLUTCH FLUID

CHECK

Make sure that the level is between

the MIN and the MAX marks.

WARNINGS

Do not allow the fluid to touch your

skin or eyes. If this happens, rinse

If the level is at the MIN mark, top up

immediately.

the affected areas immediately with

plenty of water and contact your doctor.

Topping up

Remove the filler cap.

CAUTION

If the level is at the MIN mark, have

the system checked by a properly

trained technician as soon as

possible.

Do not top up further than the MAX

mark.

Note: The brake and the clutch systems

are supplied from the same reservoir.

Top up with fluid that meets the Ford

specification. See Technical

specifications (page 149).

Top up with fluid that meets the Ford

specification. See Technical

specifications (page 149).

WASHER FLUID CHECK

POWER STEERING FLUID

CHECK

The front and rear washer systems are

supplied from the same reservoir.

WARNING

Do not allow the fluid to touch your

skin or eyes. If this happens, rinse

the affected areas immediately with

plenty of water and contact your doctor.

148

Maintenance

TECHNICAL SPECIFICATIONS

Vehicle fluids

Item

Recommended fluid

Specification

*

Engine oil

WSS-M2C913-C

Castrol Engine Oil

Ford or Motorcraft Power

Steering Fluid

Power steering fluid

WSS-M2C204-A2

WSS-M97B44-D

ESD-M6C57-A

Motorcraft SuperPlus Anti-

freeze

Coolant

Ford or Motorcraft Super

DOT 4 Brake Fluid

Brake fluid

*

Providing it meets the specification defined by WSS-M2C913-C, you can also use

Ford Engine Oil or an alternative engine oil.

Note: If you operate your vehicle in temperatures below -20°C (-4°F), you must not

use SAE 10W-40 engine oil.

Topping up the oil: If you are unable to find an oil that meets the specification defined

by WSS-M2C913-C, you must use SAE 5W-30 (preferred), SAE 5W-40 (except

vehicles with E85 fuel) or SAE 10W-40 that meets the specification defined by either

ACEA A1/B1 (preferred) or ACEA A3/B3. Using these oils can result in longer engine

cranking periods, reduced engine performance, reduced fuel economy and increased

emission levels.

Castrol engine oil recommended.

E115472

Capacities

Variant

Item

Capacity in litres (gallons)

Power assisted steering

fluid

All

MAX mark

All

Engine cooling system

Windscreen washer system

Fuel tank

approx. 8.6 (1.9)

4.0 (0.9)

2.0L Duratorq-TDCi

2.5L Duratec

65 (14.3)

Fuel tank

66 (14.5)

149

Maintenance

Variant

2.0L Duratorq-TDCi

2.5L Duratec

Item

Capacity in litres (gallons)

5.5 (1.2)

Engine oil - with filter

Engine oil - without filter

Engine oil - with filter

Engine oil - without filter

5.0 (1.1)

5.8 (1.3)

2.5L Duratec

5.5 (1.2)

150

Maintenance for Your Ford Kuga SUV First Generation (2008-2012)

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