2007-2012 Hyundai I30 4 Door Maintenance -> Scheduled maintenance service User Manual
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Maintenance -> Scheduled maintenance service for Your Hyundai I30 4 Door First Generation (2007-2012)

FDe 7.qxp 2/18/2009 6:02 PM Page 8  
Maintenance  
SCHEDULED MAINTENANCE SERVICE  
G040000AFD  
If your vehicle is operated under the  
Follow Normal Maintenance  
Schedule  
above conditions, you should inspect,  
replace or refill more frequently than the  
following Normal Maintenance Schedule.  
After 96 month or 160,000 km (100,000  
miles) continue to follow the prescribed  
maintenance intervals.  
if the vehicle is usually operated where  
none of the following conditions apply. If  
any of the following conditions apply, fol-  
low Maintenance Under Severe Usage  
Conditions.  
• Repeated short distance driving.  
• Driving in dusty conditions or sandy  
areas.  
• Extensive use of brakes.  
• Driving in areas where salt or other  
corrosive materials are being used.  
• Driving on rough or muddy roads.  
• Driving in mountainous areas.  
• Extended periods of idling or low  
speed operation.  
• Driving for a prolonged period in cold  
temperatures and/or extremely humid  
climates.  
• More than 50% driving in heavy city  
traffic during hot weather above 32°C  
(90°F).  
7 8  
FDe 7.qxp 2/18/2009 6:02 PM Page 9  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE  
G040100AFD  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
12.5  
20  
I
24  
25  
40  
I
36  
37.5  
60  
I
48  
50  
80  
I
60  
62.5  
100  
I
72  
75  
120  
I
84  
87.5  
140  
I
96  
100  
160  
I
Miles×1,000  
Km×1,000  
MAINTENANCE  
ITEM  
Drive belts *1  
1.4/1.6L Gasoline  
2.0L Gasoline  
R
R
R
R
R
R
R
R
Engine oil and engine oil filter *2  
Engine timing belt  
At first, replace at 15,000 km (10,000 miles) or 12 months  
after that, replace every 20,000 km (12,500 miles) or 12 months  
Inspect every 95,000 km (60,000 miles) or 48 months  
and replace every 135,000 km (85,000 miles) or 72 months *3  
2.0L Gasoline  
2.0L Gasoline  
Inspect when timing belt is inspected or replaced  
Tensioner/idler  
Air cleaner filter  
Spark plugs  
I
R
R
I
R
R
I
R
R
I
R
R
Inspect every 95,000 km (60,000 miles) or 48 months *3  
Valve clearance *4  
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
*1 : Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).  
Inspect and if necessary correct or replace.  
*2 : Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.  
*3 : For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.  
*4 : Inspect for excessive valve noise and/or engine vibration and adjust if necessary. A qualified technician should perform the  
operation.  
7 9  
FDe 7.qxp 2/18/2009 6:02 PM Page 10  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
12.5  
20  
24  
25  
40  
I
36  
37.5  
60  
48  
50  
80  
I
60  
72  
84  
96  
100  
160  
I
Miles×1,000  
Km×1,000  
62.5  
100  
75  
87.5  
140  
MAINTENANCE  
ITEM  
120  
Vapor hose and fuel filler cap  
I
I
I
I
Vacuum and crankcase ventilation hoses  
Fuel filter *7  
I
I
I
I
I
Fuel lines, hoses and connections  
I
I
I
I
I
I
Inspect “Coolant level adjustment and leak” every day  
Inspect “Water pump” when replacing the drive belt or timing belt  
Cooling system  
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
*7 : In case of hard starting or abnormal fuel pressure, replace the fuel filter immediately regardless of maintenance schedule.  
7 10  
FDe 7.qxp 2/18/2009 6:02 PM Page 11  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
24  
25  
40  
36  
37.5  
60  
48  
50  
80  
60  
72  
75  
84  
96  
Miles×1,000 12.5  
62.5  
100  
87.5  
140  
100  
160  
MAINTENANCE  
ITEM  
Km×1,000  
20  
120  
At first, replace at 100,000 km (62,500 miles) or 60 months:  
after that, replace every 40,000 km (25,000 miles) or 24 months*6  
*5  
Engine coolant  
Battery condition  
I
I
I
I
I
I
I
I
I
I
I
I
I
All electrical systems  
Brake lines, hoses and connections  
Brake pedal, clutch pedal  
Parking brake  
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Brake/clutch fluid  
R
I
R
I
R
I
R
I
Disc brakes and pads  
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
*5 : When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at  
the factory. An improper coolant mixture can result in serious malfunction or engine damage.  
*6 : For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.  
7 11  
FDe 7.qxp 2/18/2009 6:02 PM Page 12  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
24  
36  
48  
60  
72  
84  
96  
Miles×1,000 12.5  
25  
37.5  
50  
62.5  
75  
87.5  
100  
MAINTENANCE  
ITEM  
Km×1,000  
20  
40  
60  
80  
100  
120  
140  
160  
Steering gear rack, linkage and boots  
Driveshaft and boots  
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Tire (pressure & tread wear)  
I
I
I
I
I
I
I
I
Front suspension ball joints  
I
I
I
I
I
I
I
I
Bolt and nuts on chassis and body  
Air conditioner refrigerant (if equipped)  
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Air conditioner compressor (if equipped)  
Climate control air filter (if equipped)  
Manual transaxle fluid (if equipped)  
Automatic transaxle fluid (if equipped)  
I
I
I
I
I
I
I
I
R
I
R
I
R
I
R
I
R
I
R
I
R
I
R
I
I
I
I
I
R
I
I
I
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
7 12  
FDe 7.qxp 2/18/2009 6:02 PM Page 13  
Maintenance  
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - GASOLINE ENGINE  
G040200AFD  
The following items must be serviced more frequently on cars mainly used under severe driving conditions.  
Refer to the chart below for the appropriate maintenance intervals.  
R : Replace  
I : Inspect and if necessary, adjust, correct, clean or replace  
Maintenance  
MAINTENANCE ITEM  
Maintenance intervals  
Driving condition  
operation  
A, B, C, D, E,  
F, G, H, I, J  
Engine oil and engine oil filter  
Air cleaner filter  
R
R
R
R
R
R
I
Every 10,000 km (6,000 miles) or 6 months  
Replace more frequently  
C, E  
B, H  
depending on the condition  
Replace more frequently  
Spark plugs  
depending on the condition  
Engine timing belt  
2.0L Gasoline  
Every 90,000 km (60,000 miles) or 48 months  
Every 100,000 km (62,000 miles)  
D, E, F, G  
C, D, E, G, H, I, J  
tensioner and idler  
Manual transaxle fluid (if equipped)  
A, C, D, E, F,  
G, H, I, J  
Automatic transaxle fluid (if equipped)  
Steering gear rack, linkage and boots  
Every 45,000 km (30,000 miles)  
Inspect more frequently  
C, D, E, F, G  
depending on the condition  
7 13  
FDe 7.qxp 2/18/2009 6:02 PM Page 14  
Maintenance  
Maintenance  
operation  
Maintenance intervals  
MAINTENANCE ITEM  
Driving condition  
Inspect more frequently  
Front suspension ball joints  
I
C, D, E, F, G  
depending on the condition  
Inspect more frequently  
Disc brakes and pads, calipers and rotors  
Parking brake  
I
I
C, D, E, G, H  
C, D, G, H  
depending on the condition  
Inspect more frequently  
depending on the condition  
Inspect more frequently  
Driveshaft and boots  
I
C, D, E, F, G, H, I, J  
C, E  
depending on the condition  
Replace more frequently  
Climate control air filter (if equipped)  
R
depending on the condition  
Severe driving conditions  
F : More than 50 % driving in heavy city traffic during hot  
weather above 32°C (90°F)  
A : Repeated short distance driving  
B : Extensive idling  
G : Driving in mountainous areas.  
H : Towing a trailer  
C : Driving in dusty, rough roads  
I : Driving for patrol car, taxi, commercial car or vehicle tow-  
ing  
D : Driving in areas using salt or other corrosive  
materials or in very cold weather  
E : Driving in sandy areas  
J : Driving over 170 km/h (106 mile/h)  
7 14  
FDe 7.qxp 2/18/2009 6:02 PM Page 15  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE  
G040300AFD  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
12.5  
20  
I
24  
25  
40  
I
36  
37.5  
60  
I
48  
50  
80  
I
60  
62.5  
100  
I
72  
75  
120  
I
84  
87.5  
140  
I
96  
100  
160  
I
Miles×1,000  
Km×1,000  
MAINTENANCE  
ITEM  
Drive belts *1  
Engine oil and engine oil filter *2  
Engine timing belt  
R
R
R
R
I
R
R
R
R
2.0L Diesel  
R
Tensioner/idler/damper pulley  
Air cleaner filter  
Inspect when replacing the drive belt or timing belt  
I
R
I
R
I
R
I
R
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
*1 : Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).  
Inspect and if necessary correct or replace.  
*2 : Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.  
7 15  
FDe 7.qxp 2/18/2009 6:02 PM Page 16  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
12.5  
20  
24  
36  
37.5  
60  
48  
60  
72  
84  
96  
Miles×1,000  
Km×1,000  
25  
50  
62.5  
100  
75  
87.5  
140  
100  
MAINTENANCE  
ITEM  
40  
80  
120  
160  
Fuel filler cap  
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
PCV and Crank ventilation hose  
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Vacuum hose (for EGR & throttle body)  
Vacuum pump and vacuum hose  
Vacuum pump oil hose  
I
I
I
I
I
Fuel filter cartridge *4  
R
I
R
I
Fuel lines, hoses and connections  
Inspect “Coolant level adjustment and leak” every day  
Cooling system  
Inspect “Water pump” when replacing the drive belt or timing belt  
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
*4 : This interval depends on fuel quality. It is applicable only when using a qualified fuel, "EN 590 or equivalent". If the diesel fuel  
specifications don't meet the European standards EN590, replace it more frequently. Consult an authorized HYUNDAI dealer  
for details. In case of low engine power or fuel pressure decrease of the fuel filter, replace fuel filter immediately regardless of  
maintenance schedule.  
7 16  
FDe 7.qxp 2/18/2009 6:02 PM Page 17  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
12.5  
20  
24  
25  
40  
36  
37.5  
60  
48  
50  
80  
60  
72  
75  
84  
96  
Miles×1,000  
Km×1,000  
62.5  
100  
87.5  
140  
100  
160  
MAINTENANCE  
ITEM  
120  
At first, replace at 100,000 km (62,500 miles) or 60 months:  
after that, replace every 40,000 km (25,000 miles) or 24 months *3  
Engine coolant *5  
Battery condition  
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
All electrical systems  
Brake lines, hoses and connections  
Brake pedal, clutch pedal  
Parking brake  
I
I
I
I
I
I
I
I
I
I
I
I
Brake/clutch fluid  
R
I
R
I
R
I
R
I
Disc brakes and pads  
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
*3 : For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.  
*5 : When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at  
the factory. An improper coolant mixture can result in serious malfunction or engine damage.  
7 17  
FDe 7.qxp 2/18/2009 6:02 PM Page 18  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
24  
36  
48  
60  
72  
84  
96  
Miles×1,000  
Km×1,000  
12.5  
25  
37.5  
50  
62.5  
75  
87.5  
100  
MAINTENANCE  
ITEM  
20  
40  
60  
80  
100  
120  
140  
160  
Steering gear rack, linkage and boots  
Drive shaft and boots  
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Tire (pressure & tread wear)  
I
I
I
I
I
I
I
I
Front suspension ball joints  
I
I
I
I
I
I
I
I
Bolt and nuts on chassis and body  
Air conditioner refrigerant (if equipped)  
Air conditioner compressor (if equipped)  
Climate control air filter (if equipped)  
Manual transaxle fluid (if equipped)  
Automatic transaxle fluid (if equipped)  
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
R
I
R
I
R
I
R
I
R
I
R
I
R
I
R
I
I
I
I
I
R
I
I
I
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
7 18  
FDe 7.qxp 2/18/2009 6:02 PM Page 19  
Maintenance  
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - DIESEL ENGINE  
G040400AFD  
The following items must be serviced more frequently on cars mainly used under severe driving conditions.  
Refer to the chart below for the appropriate maintenance intervals.  
R : Replace  
I : Inspect and if necessary, adjust, correct, clean or replace  
Maintenance  
MAINTENANCE ITEM  
Maintenance intervals  
Driving condition  
operation  
A, B, C, F, G,  
H, I, J, K, L  
Engine oil and engine oil filter  
Air cleaner filter  
R
R
R
R
R
I
Every 10,000 km (6,200 miles) or 6 months  
Replace more frequently  
C, E  
depending on the condition  
Engine timing belt  
2.0L Diesel  
Every 80,000 km (50,000 miles) or 48 months  
Every 100,000 km (62,500 miles)  
D, E, F, G  
Manual transaxle fluid (if equipped)  
Automatic transaxle fluid (if equipped)  
Steering gear rack, linkage and boots  
C, D, E, G, H, I, K  
A, C, D, E, F  
G, H, I, K  
Every 45,000 km (30,000 miles)  
Inspect more frequently  
C, D, E, F, G  
depending on the condition  
7 19  
FDe 7.qxp 2/18/2009 6:02 PM Page 20  
Maintenance  
Maintenance  
operation  
Maintenance intervals  
MAINTENANCE ITEM  
Front suspension ball joints  
Disc brakes and pads, calipers and rotors  
Parking brake  
Driving condition  
C, D, E, F, G  
C, D, E, G, H  
C, D, G, H  
Inspect more frequently  
I
I
depending on the condition  
Inspect more frequently  
depending on the condition  
Inspect more frequently  
I
depending on the condition  
Inspect more frequently  
Drive shaft and boots  
I
C, D, E, F, G, H, I  
C, E  
depending on the condition  
Inspect more frequently  
Climate control air filter (if equipped)  
Severe driving conditions  
R
depending on the condition  
A : Repeated short distance driving  
B : Extensive idling  
G : Driving in mountainous areas.  
H : Towing a trailer  
C : Driving in dusty, rough roads  
I : Driving for patrol car, taxi, commercial car or vehicle tow-  
ing  
D : Driving in areas using salt or other corrosive  
materials or in very cold weather  
J : Driving in very cold weather  
E : Driving in sandy areas  
K : Driving over 170 km/h (106 mile/h)  
L : Frequently driving in stop-and-go conditions  
F : More than 50 % driving in heavy city traffic during hot  
weather above 32 °C (90 °F)  
7 20  

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