Get Maintenance Guide for Hyundai I30 4 Door Second Generation (2013-2015)

Engine compartment / 7-2

Maintenance services / 7-4

Owner maintenance / 7-6

Scheduled maintenance service / 7-8

Explanation of scheduled maintenance items / 7-21

Engine oil / 7-24

Engine coolant / 7-25

Brakes and clutch fluid / 7-28

Automatic transaxle fluid / 7-29

Washer fluid / 7-31

Parking brake / 7-31

Fuel filter / 7-32

Air cleaner / 7-33

Climate control air filter / 7-34

Wiper blades / 7-36

Battery / 7-40

Maintenance

7

Tires and wheels / 7-43

Fuses / 7-53

Light bulbs / 7-62

Appearance care / 7-68

Emission control system / 7-74

Maintenance

ENGINE COMPARTMENT

■ Gasoline Engine (1.4L/1.6L)

1. Engine coolant reservoir

2. Engine oil filler cap

3. Brake fluid reservoir

4. Air cleaner

5. Fuse box

6. Negative battery terminal

7. Positive battery terminal

8. Auto transaxle oil dipstick*

9. Radiator cap

■ Gasoline Engine (2.0L)

10. Engine oil dipstick

11. Windshield washer fluid reservoir

* : if equipped

OFD077002/OFD077003

G010000AFD

7 2

Maintenance

■ Diesel Engine (1.6L)

1. Engine coolant reservoir

2. Engine oil filler cap

3. Brake fluid reservoir

4. Fuel filter

5. Air cleaner

6. Fuse box

7. Negative battery terminal

8. Positive battery terminal

9. Radiator cap

10. Engine oil dipstick

11. Windshield washer fluid reservoir

OFD077004

7 3

Maintenance

MAINTENANCE SERVICES

G020000AFD

G020100AFD

Repairs and adjustments required as a

result of improper maintenance or a lack

of required maintenance are not covered.

You should exercise the utmost care to

prevent damage to your vehicle and

injury to yourself whenever performing

any maintenance or inspection proce-

dures.

Owner’s responsibility

We recommend you have your vehicle

maintained and repaired by an author-

ized HYUNDAI dealer. An authorized

HYUNDAI dealer meets HYUNDAI’s high

service quality standards and receives

technical support from HYUNDAI in

order to provide you with a high level of

service satisfaction.

✽

NOTICE

Maintenance Service and Record

Retention are the owner's responsibility.

Should you have any doubts concerning

the inspection or servicing of your vehi-

cle, we strongly recommend that you

have an authorized HYUNDAI dealer

perform this work.

You should retain documents that show

proper maintenance has been performed

on your vehicle in accordance with the

scheduled maintenance service charts

shown on the following pages. You need

this information to establish your compli-

ance with the servicing and maintenance

requirements of your vehicle warranties.

An authorized HYUNDAI dealer has fac-

tory-trained technicians and genuine

HYUNDAI parts to service your vehicle

properly. For expert advice and quality

service, see an authorized HYUNDAI

dealer.

Detailed warranty information is provided

in your Service Passport.

Inadequate, incomplete or insufficient

servicing may result in operational prob-

lems with your vehicle that could lead to

vehicle damage, an accident, or person-

al injury.

7 4

Maintenance

G020200AFD

Owner maintenance precautions

WARNING - Maintenance

work

WARNING - Diesel Engine

Never work on injection system

with engine running or within 30

seconds after shutting off engine.

High-pressure pump, rail, injectors

and high-pressure pipes are sub-

ject to high pressure even after the

engine stopped. The fuel jet pro-

duced by fuel leaks may cause seri-

ous injury, if it touches the body.

People using pacemakers should

not move than 30cm closer to the

ECU or wiring harness within the

engine room while engine is run-

ning, since the high currents in the

electronic engine control system

produce considerable magnetic

fields.

Improper or incomplete service may

result in problems. This section gives

instructions only for the maintenance

items that are easy to perform.

• Performing maintenance work on

a vehicle can be dangerous. You

can be seriously injured while

performing some maintenance

procedures. If you lack sufficient

knowledge and experience or the

proper tools and equipment to do

the work, have it done by an

authorized HYUNDAI dealer.

As explained earlier in this section, sev-

eral procedures can be done only by an

authorized HYUNDAI dealer with special

tools.

✽

NOTICE

• Working under the hood with the

engine running is dangerous. It

becomes even more dangerous

when you wear jewelry or loose

clothing. These can become

entangled in moving parts and

result in injury. Therefore, if you

must run the engine while work-

ing under the hood, make certain

that you remove all jewelry (espe-

cially rings, bracelets, watches,

and necklaces) and all neckties,

scarves, and similar loose cloth-

ing before getting near the

engine or cooling fans.

Improper owner maintenance during

the warranty period may affect warran-

ty coverage. For details, read the sepa-

rate Service Passport provided with the

vehicle. If you're unsure about any serv-

icing or maintenance procedure, have it

done by an authorized HYUNDAI deal-

er.

7 5

Maintenance

OWNER MAINTENANCE

G030000AFD

G030102AUN

Owner maintenance schedule

The following lists are vehicle checks and

inspections that should be performed by

the owner or an authorized HYUNDAI

dealer at the frequencies indicated to

help ensure safe, dependable operation

of your vehicle.

While operating your vehicle:

G030101AUN

• Note any changes in the sound of the

exhaust or any smell of exhaust fumes

in the vehicle.

When you stop for fuel:

• Check the engine oil level.

• Check coolant level in coolant reser-

voir.

• Check for vibrations in the steering

wheel. Notice any increased steering

effort or looseness in the steering

wheel, or change in its straight-ahead

position.

• Check the windshield washer fluid

level.

• Look for low or under-inflated tires.

Any adverse conditions should be

brought to the attention of your dealer as

soon as possible.

These Owner Maintenance Checks are

generally not covered by warranties and

you may be charged for labor, parts and

lubricants used.

• Notice if your vehicle constantly turns

slightly or “pulls” to one side when trav-

eling on smooth, level road.

WARNING

Be careful when checking your

engine coolant level when the

engine is hot. Scalding hot coolant

and steam may blow out under

pressure. This could cause burns

or other serious injury.

• When stopping, listen and check for

unusual sounds, pulling to one side,

increased brake pedal travel or “hard-

to-push” brake pedal.

• If any slipping or changes in the oper-

ation of your transaxle occurs, check

the transaxle fluid level.

• Check automatic transaxle P (Park)

function.

• Check parking brake.

• Check for fluid leaks under your vehicle

(water dripping from the air condition-

ing system during or after use is nor-

mal).

7 6

Maintenance

G030103AUN

G030104AUN

G030105AFD

At least monthly:

• Check coolant level in the engine

coolant reservoir.

At least twice a year

(i.e., every Spring and Fall) :

At least once a year :

• Clean body and door drain holes.

• Check radiator, heater and air condi-

tioning hoses for leaks or damage.

• Lubricate door hinges and checks, and

hood hinges.

• Check the operation of all exterior

lights, including the stoplights, turn sig-

nals and hazard warning flashers.

• Check windshield washer spray and

wiper operation. Clean wiper blades

with clean cloth dampened with wash-

er fluid.

• Lubricate door and hood locks and

latches.

• Check the inflation pressures of all

tires including the spare.

• Lubricate door rubber weatherstrips.

• Check the air conditioning system.

• Check headlight alignment.

• Check muffler, exhaust pipes, shields

and clamps.

• Inspect and lubricate automatic

transaxle linkage and controls.

• Clean battery and terminals.

• Check the lap/shoulder belts for wear

and function.

• Check the brake (and clutch) fluid

level.

• Check for worn tires and loose wheel

lug nuts.

7 7

Maintenance

SCHEDULED MAINTENANCE SERVICE

G040000AFD

If your vehicle is operated under the

Follow Normal Maintenance

Schedule

above conditions, you should inspect,

replace or refill more frequently than the

following Normal Maintenance Schedule.

After 96 month or 155,000 km (97,500

miles) continue to follow the prescribed

maintenance intervals.

if the vehicle is usually operated where

none of the following conditions apply. If

any of the following conditions apply, fol-

low Maintenance Under Severe Usage

Conditions.

• Repeated short distance driving.

• Driving in dusty conditions or sandy

areas.

• Extensive use of brakes.

• Driving in areas where salt or other

corrosive materials are being used.

• Driving on rough or muddy roads.

• Driving in mountainous areas.

• Extended periods of idling or low

speed operation.

• Driving for a prolonged period in cold

temperatures and/or extremely humid

climates.

• More than 50% driving in heavy city

traffic during hot weather above 32°C

(90°F).

7 8

Maintenance

NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE

G040100ASA-C1

MAINTENANCE

INTERVALS

Number of months or driving distance, whichever comes first

Months

12

10

15

I

24

20

30

I

36

30

45

I

48

40

60

I

60

50

75

I

72

60

90

I

84

70

105

I

96

80

120

I

Miles×1,000

Km×1,000

MAINTENANCE

ITEM

Drive belts *¹

Engine oil and engine

oil filter *²

For Middle East

Replace every 10,000 km (6,250 miles) or 12 months *³

Except Middle East

R

Inspect every 90,000 km (60,000 miles) or 48 months

and replace every 135,000 km (90,000 miles) or 72 months *⁴

Engine timing belt

Tensioner/idler

2.0 Gasoline

Inspect when replacing the timing belt

2.0 Gasoline

For China, India, Middle East

R

I

R

I

R

I

R

I

R

I

R

I

Air cleaner filter

Spark plugs

Except China, India, Middle East

Replace every 40,000 km (25,000 miles) *⁴

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*¹: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).

Inspect and if necessary correct or replace.

*²: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.

*³: Driving in summer season temperature over 40 °C (104 °F - SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN,

YEMEN ETC) or driving over 170 km/h (106 mile/h) must conform the severe driving condition.

*⁴: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

7 9

Maintenance

NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)

Number of months or driving distance, whichever comes first

MAINTENANCE

INTERVALS

Months

12

10

15

24

20

30

36

30

45

48

40

60

50

75

72

60

90

84

70

96

80

Miles×1,000

Km×1,000

For Europe

Except Europe

MAINTENANCE

ITEM

105

120

Inspect every 90,000 km (60,000 miles) or 48 months *⁴

Valve clearance *⁵

Inspect every 95,000 km (60,000 miles) or 48 months *⁴

Vapor hose and fuel filler cap

I

Vacuum hose and crankcase ventilation hoses

I

For Europe

Fuel filter *⁶

I

Except Europe

R

I

R

I

Fuel lines, hoses and connections

Inspect “Coolant level and leak” every day

Cooling system

Inspect “Water pump” when replacing the drive belt or timing belt

I

: Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

4

*

: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

5

*

: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. An authorized HYUNDAI dealer should perform the opera-

tion.

6

*

: The fuel filter is considered to be maintenance free but periodic inspection is recommended for this maintenance schedule depends on fuel

quality. If there are some important matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter

immediately regardless of maintenance schedule and consult an authorized HYUNDAI dealer for details.

7 10

Maintenance

NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)

Number of months or driving distance, whichever comes first

MAINTENANCE

INTERVALS

Months

12

10

15

24

20

30

36

30

45

48

40

60

50

75

72

60

90

84

70

96

80

Miles×1,000

Km×1,000

MAINTENANCE

ITEM

105

120

At first, replace at 210,000 km (120,000 miles) or 10 years:

after that, replace every 30,000 km (20,000 miles) or 24 months *⁴

For Europe

Engine coolant *⁷

At first replace at 200,000 km (120,000 miles) or 10 years:

after that, replace every 40,000 km (25,000 miles) or 24 months *⁴

Except Europe

Battery condition

I

All electrical systems

Brake lines, hoses and connections

I

Brake pedal, clutch pedal (if equipped)

Parking brake

I

For Europe

Except Europe

R

I

R

I

R

I

R

I

Brake/clutch fluid

Disc brakes and pads

I

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*⁴: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

*⁷: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at

the factory. An improper coolant mixture can result in serious malfunction or engine damage.

7 11

Maintenance

NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)

Number of months or driving distance, whichever comes first

MAINTENANCE

INTERVALS

Months

12

24

20

30

I

36

48

60

72

60

90

I

84

96

Miles×1,000

Km×1,000

10

30

40

50

70

80

MAINTENANCE

ITEM

15

45

60

I

75

105

120

Steering gear rack, linkage and boots

Drive shaft and boots

I

Tire (pressure & tread wear)

I

Front suspension ball joints

I

Bolt and nuts on chassis and body

Air conditioner refrigerant (if equipped)

Air conditioner compressor (if equipped)

I

Climate control air filter

(if equipped)

For Europe

Except Europe

R

I

R

I

R

Manual transaxle fluid (if equipped)

Automatic transaxle fluid (if equipped)

I

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

7 12

Maintenance

MAINTENANCE UNDER SEVERE USAGE CONDITIONS - GASOLINE ENGINE

G040200BFD

The following items must be serviced more frequently on cars mainly used under severe driving conditions.

Refer to the chart below for the appropriate maintenance intervals.

R : Replace

I : Inspect and if necessary, adjust, correct, clean or replace

Maintenance

MAINTENANCE ITEM

Maintenance intervals

Driving condition

operation

Engine oil and

engine oil filter

Except Middle East

For Middle East

R

Every 7,500 km (5,000 miles) or 6 months

Every 5,000 km (3,000 miles) or 6 months

A, B, C, D, E,

F, G, H, I, J

Replace more frequently

Air cleaner filter

Spark plugs

R

I

C, E

B, H

depending on the condition

Replace more frequently

depending on the condition

Engine timing belt

tensioner and idler

2.0L Gasoline

Every 60,000 km (40,000 miles) or 48 months

Every 120,000 km (80,000 miles)

D, E, F, G

C, D, E, G, H, I, J

Manual transaxle fluid (if equipped)

Automatic transaxle fluid

(if equipped)

For Europe

Except Europe

Every 90,000 km (56,250 miles)

Every 100,000 km (62,500 miles)

A, C, D, E, F,

G, H, I, J

Inspect more frequently

Steering gear rack, linkage and boots

C, D, E, F, G

depending on the condition

7 13

Maintenance

operation

Maintenance intervals

MAINTENANCE ITEM

Driving condition

Inspect more frequently

Front suspension ball joints

I

C, D, E, F, G

depending on the condition

Inspect more frequently

Disc brakes and pads, calipers and rotors

Parking brake

I

C, D, E, G, H

C, D, G, H

depending on the condition

Inspect more frequently

depending on the condition

Inspect more frequently

Driveshaft and boots

I

C, D, E, F, G, H, I, J

C, E

depending on the condition

Replace more frequently

Climate control air filter (if equipped)

R

depending on the condition

Severe driving conditions

F : More than 50 % driving in heavy city traffic during hot

weather above 32°C (90°F)

A : Repeated short distance driving

B : Extensive idling

G : Driving in mountainous areas.

H : Towing a trailer

C : Driving in dusty, rough roads

I : Driving for patrol car, taxi, commercial car or vehicle tow-

ing

D : Driving in areas using salt or other corrosive

materials or in very cold weather

E : Driving in sandy areas

J : Driving over 170 km/h (106 mile/h)

7 14

Maintenance

NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE

G040300AFD

Number of months or driving distance, whichever comes first

MAINTENANCE

INTERVALS

Months

12

12.5

20

I

24

25

40

I

36

37.5

60

I

48

50

80

I

60

62.5

100

I

72

75

120

I

84

87.5

140

I

96

100

160

I

Miles×1,000

Km×1,000

MAINTENANCE

ITEM

Drive belts *¹

For Europe

R

Engine oil and engine oil filter *²

Replace every 10,000 km (6,000 miles) or 12 months

Inspect when replacing the drive belt or timing belt

Except Europe

Tensioner/idler/damper pulley

Air cleaner filter

I

R

I

R

I

R

I

R

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*¹: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).

Inspect and if necessary correct or replace.

*²: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.

7 15

Maintenance

NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)

Number of months or driving distance, whichever comes first

MAINTENANCE

INTERVALS

Months

12

12.5

20

24

36

37.5

60

48

60

72

84

96

Miles×1,000

Km×1,000

25

50

62.5

100

75

87.5

140

100

MAINTENANCE

ITEM

40

80

120

160

Fuel filler cap

I

PCV and Crank ventilation hose

I

Vacuum hose (for EGR & throttle body)

Vacuum pump and vacuum hose

Vacuum pump oil hose

I

For Europe

Except Europe

R

Fuel filter cartridge *⁴

Replace every 30,000 km (20,000 miles)

Fuel lines, hoses and connections

Cooling system

I

Inspect “Coolant level adjustment and leak” every day

Inspect “Water pump” when replacing the drive belt or timing belt

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*⁴: This interval depends on fuel quality. It is applicable only when using a qualified fuel, "EN 590 or equivalent". If the diesel fuel

specifications don't meet the European standards EN590, replace it more frequently. Consult an authorized HYUNDAI dealer

for details. In case of low engine power or fuel pressure decrease of the fuel filter, replace fuel filter immediately regardless of

maintenance schedule.

7 16

Maintenance

NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)

Number of months or driving distance, whichever comes first

MAINTENANCE

INTERVALS

Months

12

12.5

20

24

25

40

36

37.5

60

48

50

80

60

72

75

84

96

Miles×1,000

Km×1,000

62.5

100

87.5

140

100

160

MAINTENANCE

ITEM

120

At first, replace at 210,000 km (120,000 miles) or 10 years:

after that, replace every 30,000 km (20,000 miles) or 24 months *³

For Europe

Engine coolant *⁵

At first replace at 200,000 km (120,000 miles) or 10 years:

after that, replace every 40,000 km (25,000 miles) or 24 months *³

Except Europe

Battery condition

I

All electrical systems

Brake lines, hoses and connections

Brake pedal, clutch pedal

Parking brake

I

Brake/clutch fluid

R

I

R

I

R

I

R

I

Disc brakes and pads

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*³: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

*⁵: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at

the factory. An improper coolant mixture can result in serious malfunction or engine damage.

7 17

Maintenance

NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)

Number of months or driving distance, whichever comes first

MAINTENANCE

INTERVALS

Months

12

24

36

48

60

72

84

96

Miles×1,000

Km×1,000

12.5

25

37.5

50

62.5

75

87.5

100

MAINTENANCE

ITEM

20

40

60

80

100

120

140

160

Steering gear rack, linkage and boots

Drive shaft and boots

I

Tire (pressure & tread wear)

I

Front suspension ball joints

I

Bolt and nuts on chassis and body

Air conditioner refrigerant (if equipped)

Air conditioner compressor (if equipped)

I

For Europe

R

Climate control air filter (if equipped)

Except Europe

Replace every 15,000 km (10,000 miles)

Manual transaxle fluid (if equipped)

Inspect every 60,000 km (40,000 miles) or 48 months

Automatic transaxle fluid (if equipped)

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

7 18

Maintenance

MAINTENANCE UNDER SEVERE USAGE CONDITIONS - DIESEL ENGINE

G040400BFD

The following items must be serviced more frequently on cars mainly used under severe driving conditions.

Refer to the chart below for the appropriate maintenance intervals.

R : Replace

I : Inspect and if necessary, adjust, correct, clean or replace

Maintenance

MAINTENANCE ITEM

Maintenance intervals

Driving condition

operation

Engine oil and

engine oil filter

For Europe

R

Every 10,000 km (6,250 miles) or 6 months

Every 5,000 km (3,000 miles) or 6 months

A, B, C, F, G,

H, I, J, K, L

Except Europe

Replace more frequently

Air cleaner filter

R

C, E

depending on the condition

Manual transaxle fluid (if equipped)

Every 120,000 km (80,000 miles)

C, D, E, G, H, I, K

Automatic transaxle fluid

(if equipped)

For Europe

Except Europe

R

Every 90,000 km (56,250 miles)

Every 100,000 km (62,500 miles)

A, C, D, E, F,

G, H, I, J

Inspect more frequently

Steering gear rack, linkage and boots

I

C, D, E, F, G

depending on the condition

7 19

Maintenance

operation

Maintenance intervals

MAINTENANCE ITEM

Driving condition

C, D, E, F, G

C, D, E, G, H

C, D, G, H

Inspect more frequently

Front suspension ball joints

Disc brakes and pads, calipers and rotors

Parking brake

I

depending on the condition

Inspect more frequently

depending on the condition

Inspect more frequently

I

depending on the condition

Inspect more frequently

Drive shaft and boots

I

C, D, E, F, G, H, I

C, E

depending on the condition

Inspect more frequently

Climate control air filter (if equipped)

Severe driving conditions

R

depending on the condition

A : Repeated short distance driving

B : Extensive idling

G : Driving in mountainous areas.

H : Towing a trailer

C : Driving in dusty, rough roads

I : Driving for patrol car, taxi, commercial car or vehicle tow-

ing

D : Driving in areas using salt or other corrosive

materials or in very cold weather

J : Driving in very cold weather

E : Driving in sandy areas

K : Driving over 170 km/h (106 mile/h)

L : Frequently driving in stop-and-go conditions

F : More than 50 % driving in heavy city traffic during hot

weather above 32 °C (90 °F)

7 20

Maintenance

EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

G050100AUN

G050300AFD

G050400AFD

Engine oil and filter

Fuel filter (cartridge)

Fuel lines, fuel hoses and con-

nections

The engine oil and filter should be

changed at the intervals specified in the

maintenance schedule. If the car is being

driven in severe conditions, more fre-

quent oil and filter changes are required.

A clogged filter can limit the speed at

which the vehicle may be driven, damage

the emission system and cause multiple

issues such as hard starting. If an exces-

sive amount of foreign matter accumu-

lates in the fuel tank, the filter may

require replacement more frequently.

Check the fuel lines, fuel hoses and con-

nections for leakage and damage. Have

an authorized HYUNDAI dealer replace

any damaged or leaking parts immedi-

ately.

G050200AUN

After installing a new filter, run the engine

for several minutes, and check for leaks

at the connections. Fuel filters should be

installed by an authorized HYUNDAI

dealer.

Drive belts

WARNING - Diesel only

Inspect all drive belts for evidence of

cuts, cracks, excessive wear or oil satu-

ration and replace if necessary. Drive

belts should be checked periodically for

proper tension and adjusted as neces-

sary.

Never work on injection system

with engine running or within 30

seconds after shutting off engine.

High pressure pump, rail, injectors

and high pressure pipes are sub-

ject to high pressure even after the

engine stopped. The fuel jet pro-

duced by fuel leaks may cause seri-

ous injury, if it touch the body.

People using pacemakers should

not move than 30cm closer to the

ECU or wiring harness within the

engine room while engine is run-

ning, since the high currents in the

Common Rail system produce con-

siderable magnetic fields.

7 21

Maintenance

G050500AUN

G050700AUN

G050800AFD

Timing belt (if equipped)

Vacuum crankcase ventilation

hoses (if equipped)

Air cleaner filter

Inspect all parts related to the timing belt

for damage and deformation. Replace

any damaged parts immediately.

A Genuine HYUNDAI air cleaner filter is

recommended when the filter is

replaced.

Inspect the surface of hoses for evidence

of heat and/or mechanical damage. Hard

and brittle rubber, cracking, tears, cuts,

abrasions, and excessive swelling indi-

cate deterioration. Particular attention

should be paid to examine those hose

surfaces nearest to high heat sources,

such as the exhaust manifold.

G050600AUN

G050900AUN

Vapor hose and fuel filler cap

Spark plugs (for gasoline engine)

The vapor hose and fuel filler cap should

be inspected at those intervals specified

in the maintenance schedule. Make sure

that a new vapor hose or fuel filler cap is

correctly replaced.

Make sure to install new spark plugs of

the correct heat range.

Inspect the hose routing to assure that

the hoses do not come in contact with

any heat source, sharp edges or moving

component which might cause heat dam-

age or mechanical wear. Inspect all hose

connections, such as clamps and cou-

plings, to make sure they are secure, and

that no leaks are present. Hoses should

be replaced immediately if there is any

evidence of deterioration or damage.

G051000AFD

Valve clearance (if equipped)

Inspect excessive valve noise and/or

engine vibration and adjust if necessary.

An authorized HYUNDAI dealer should

perform the operation.

G051100AUN

Cooling system

Check the cooling system parts, such as

radiator, coolant reservoir, hoses and

connections for leakage and damage.

Replace any damaged parts.

G051200AUN

Coolant

The coolant should be changed at the

intervals specified in the maintenance

schedule.

7 22

Maintenance

G051300AUN

G051600AUN

G052200AUN

Manual transaxle fluid

(if equipped)

Brake fluid

Steering gear box, linkage &

boots/lower arm ball joint

Check brake fluid level in the brake fluid

reservoir. The level should be between

“MIN” and “MAX” marks on the side of

the reservoir. Use only hydraulic brake

fluid conforming to DOT 3 or DOT 4

specification.

Inspect the manual transaxle fluid

according to the maintenance schedule.

With the vehicle stopped and engine off,

check for excessive free-play in the

steering wheel.

G051400AUN

Check the linkage for bends or damage.

Check the dust boots and ball joints for

deterioration, cracks, or damage.

Replace any damaged parts.

Automatic transaxle fluid

(if equipped)

G051700AUN

The fluid level should be in the "HOT"

range of the dipstick, after the engine

and transaxle are at normal operating

temperature. Check the automatic

transaxle fluid level with the engine run-

ning and the transaxle in neutral, with the

parking brake properly applied.

Parking brake

G052400AUN

Inspect the parking brake system includ-

ing the parking brake lever and cables.

Drive shafts and boots

Check the drive shafts, boots and clamps

for cracks, deterioration, or damage.

Replace any damaged parts and, if nec-

essary, repack the grease.

G051900AUN

Brake pads, calipers and rotors

Check the pads for excessive wear, discs

for run out and wear, and calipers for fluid

leakage.

G051500AUN

Brake hoses and lines

G052500AUN

Air conditioning refrigerant

(if equipped)

Visually check for proper installation,

chafing, cracks, deterioration and any

leakage. Replace any deteriorated or

damaged parts immediately.

G052100AUN

Check the air conditioning lines and con-

nections for leakage and damage.

Suspension mounting bolts

Check the suspension connections for

looseness or damage. Retighten to the

specified torque.

7 23

Maintenance

ENGINE OIL

4. Pull the dipstick out, wipe it clean, and

re-insert it fully.

WARNING - Radiator hose

Be very careful not to touch the

radiator hose when checking or

adding the engine oil as it may be

hot enough to burn you.

5. Pull the dipstick out again and check

the level. The level should be between

F and L.

OFD077005

OFD077007

G060100AUN

If it is near or at L, add enough oil to bring

the level to F. Do not overfill.

Checking the engine oil level

1. Be sure the vehicle is on level ground.

2. Start the engine and allow it to reach

normal operating temperature.

Use a funnel to help prevent oil from

being spilled on engine components.

3. Turn the engine off and wait for a few

minutes (about 5 minutes) for the oil to

return to the oil pan.

Use only the specified engine oil. (Refer

to “Recommended lubricants and capaci-

ties” in section 9.)

7 24

Maintenance

ENGINE COOLANT

G070000AFD

G060200AFD

(Continued)

The high-pressure cooling system has a

reservoir filled with year-round antifreeze

coolant. The reservoir is filled at the fac-

tory.

Changing the engine oil and filter

• Turn the engine off and wait until

it cools down. Use extreme care

when removing the radiator cap.

Wrap a thick towel around it, and

turn it counterclockwise slowly to

the first stop. Step back while the

pressure is released from the

cooling system. When you are

sure all the pressure has been

released, press down on the cap,

using a thick towel, and continue

turning counterclockwise to

remove it.

Have engine oil and filter changed by an

authorized HYUNDAI dealer according to

the Maintenance Schedule at the begin-

ning of this section.

Check the antifreeze protection and

coolant concentration level at least once

a year, at the beginning of the winter sea-

son, and before traveling to a colder cli-

mate.

G070100AFD

Checking the coolant level

• Even if the engine is not operat-

ing, do not remove the radiator

cap or the drain plug while the

engine and radiator are hot. Hot

coolant and steam may still blow

out under pressure, causing seri-

ous injury.

WARNING - Removing

radiator cap

• Never attempt to remove the radi-

ator cap while the engine is oper-

ating or hot. Doing so might lead

to cooling system and engine

damage and could result in seri-

ous personal injury from escap-

ing hot coolant or steam.

WARNING

Used engine oil may cause irrita-

tion or cancer of the skin if left in

contact with the skin for prolonged

periods of time. Used engine oil

contains chemicals that have

caused cancer in laboratory ani-

mals. Always protect your skin by

washing your hands thoroughly

with soap and warm water as soon

as possible after handling used oil.

(Continued)

7 25

Maintenance

Type A

If the coolant level is low, add enough

specified coolant to provide protection

against freezing and corrosion. Bring the

level to F (MAX), but do not overfill. If fre-

quent coolant refill is required, see an

authorized HYUNDAI dealer for a cooling

system inspection.

For mixture percentage, refer to the fol-

lowing table.

Mixture Percentage (volume)

Ambient

Temperature

Water

Antifreeze

G070101AUN

-15°C (5°F)

-25°C (-13°F)

-35°C (-31°F)

-45°C (-49°F)

35

40

50

60

65

60

50

40

Recommended engine coolant

OHD076008

• When adding coolant, use only deion-

ized water or soft water for your vehicle

and never mix hard water in the

coolant filled at the factory. An improp-

er coolant mixture can result in serious

malfunction or engine damage.

Type B

• The engine in your vehicle has alu-

minum engine parts and must be pro-

tected by an ethylene-glycol-based

coolant to prevent corrosion and freez-

ing.

OED076024A

• DO NOT USE alcohol or methanol

coolant or mix them with the specified

coolant.

Check the condition and connections of

all cooling system hoses and heater

hoses. Replace any swollen or deterio-

rated hoses.

• Do not use a solution that contains

more than 60% antifreeze or less than

35% antifreeze, which would reduce

the effectiveness of the solution.

The coolant level should be filled

between F (MAX) and L (MIN) marks on

the side of the coolant reservoir when the

engine is cool.

7 26

Maintenance

G070200AFD

Type A

Changing the coolant

WARNING - Coolant

• Do not use radiator coolant or

antifreeze in the washer fluid

reservoir.

Have coolant changed by an authorized

HYUNDAI dealer according to the

Maintenance Schedule at the beginning

of this section.

• Radiator coolant can severely

obscure visibility when sprayed

on the windshield and may cause

loss of vehicle control or damage

to paint and body trim.

CAUTION

Put a thick cloth or fabric around

the radiator cap before refilling the

coolant in order to prevent the

coolant from overflowing into

engine parts such as generator.

OFD077037

Type B

OED076024

WARNING - Radiator cap

Do not remove the radiator cap

when the engine and radiator are

hot. Scalding hot coolant and

steam may blow out under pres-

sure causing serious injury.

7 27

Maintenance

BRAKES AND CLUTCH (IF EQUIPPED) FLUID

Brake fluid reservoir

Before removing the reservoir cap and

adding brake/clutch fluid, clean the area

around the reservoir cap thoroughly to

prevent brake/clutch fluid contamination.

WARNING - Brake fluid

When changing and adding

brake/clutch fluid, handle it careful-

ly. Do not let it come in contact with

your eyes. If brake/clutch fluid

should come in contact with your

eyes, immediately flush them with a

large quantity of fresh tap water.

Have your eyes examined by a doc-

tor as soon as possible.

If the level is low, add fluid to the MAX

level. The level will fall with accumulated

mileage. This is a normal condition asso-

ciated with the wear of the brake linings.

If the fluid level is excessively low, have

the brake system checked by an author-

ized HYUNDAI dealer.

OHD076011

Clutch fluid reservoir (if equipped)

Use only the specified brake/clutch fluid.

(Refer to “Recommended lubricants and

capacities” in section 9.)

CAUTION

Do not allow brake/clutch fluid to

contact the vehicle's body paint, as

Never mix different types of fluid.

paint

damage

will

result.

Brake/clutch fluid, which has been

exposed to open air for an extended

time should never be used as its

quality cannot be guaranteed. It

should be disposed of properly.

Don't put in the wrong kind of fluid.

A few drops of mineral-based oil,

such as engine oil, in your brake

clutch system can damage brake

clutch system parts.

WARNING - Loss of brake

fluid

In the event the brake system

requires frequent additions of fluid,

the vehicle should be inspected by

an authorized HYUNDAI dealer.

OHD076011R

G080100AFD

Checking the brake/clutch fluid

level

Check the fluid level in the reservoir peri-

odically. The fluid level should be

between MAX and MIN marks on the

side of the reservoir.

7 28

Maintenance

AUTOMATIC TRANSAXLE FLUID (IF EQUIPPED)

2. After the transaxle is warmed up suffi-

ciently (fluid temperature 70~80°C

(158~176°F), for example by 10 min-

utes usual driving, move the shift lever

through all positions then place the

selector lever in “N (Neutral) or P

(Park)” position.

OHD076012

OHD076045N

G100100AFD

3. Confirm that the fluid level is in “HOT”

range on the level gauge. If the fluid

level is lower, add the specified fluid

from the fill hole. If the fluid level is

higher, drain the fluid from the drain

hole.

Checking the automatic transaxle

fluid level

The automatic transaxle fluid level

should be checked regularly.

Keep the vehicle on the level ground with

the parking brake applied and check the

fluid level according to the following pro-

cedure.

4. If the fluid level is checked in cold con-

dition (fluid temperature 20~30°C

(68~86°F) add the fluid to “C” (COLD)

line and then recheck the fluid level

according to the above step 2.

1. Place the selector lever in N (Neutral)

position and confirm the engine is run-

ning at normal idle speed.

7 29

Maintenance

✽

NOTICE

CAUTION

WARNING - Transaxle fluid

New automatic transaxle fluid should be

red. The red dye is added so the assem-

bly plant can identify it as automatic

transaxle fluid and distinguish it from

engine oil or antifreeze. The red dye,

which is not an indicator of fluid quali-

ty, is not permanent. As the vehicle is

driven, the automatic transaxle fluid

will begin to look darker. The color may

eventually appear light brown.

• Low fluid level causes transaxle

slippage. Overfilling can cause

foaming, loss of fluid and transaxle

malfunction.

The transaxle fluid level should be

checked when the engine is at nor-

mal operating temperature. This

means that the engine, radiator,

radiator hose and exhaust system

etc., are very hot. Exercise great

care not to burn yourself during

this procedure.

• The use of a non-specified fluid

could result in transaxle malfunc-

tion and failure.

Therefore,

have

an

authorized

WARNING - Parking brake

HYUNDAI dealer change the automatic

transaxle fluid according to the

Scheduled Maintenance at the begin-

ning of this section.

To avoid sudden movement of the

vehicle, apply parking brake and

depress the brake pedal before

moving the shift lever.

Use only the specified automatic

transaxle fluid. (Refer to “Recommended

lubricants and capacities” in section 9.)

✽

NOTICE

“C” (COLD) range is for reference only

and should NOT be used to determine

transaxle fluid level.

G100200AFD

Changing the automatic transaxle

fluid

Have automatic transaxle fluid changed

by an authorized HYUNDAI dealer

according to the Maintenance Schedule

at the beginning of this section.

7 30

Maintenance

WASHER FLUID

PARKING BRAKE

WARNING - Coolant

• Do not use radiator coolant or

antifreeze in the washer fluid

reservoir.

• Radiator coolant can severely

obscure visibility when sprayed

on the windshield and may cause

loss of vehicle control or damage

to paint and body trim.

• Windshield Washer fluid agents

contain some amounts of alcohol

and can be flammable under cer-

tain circumstances. Do not allow

sparks or flame to contact the

washer fluid or the washer fluid

reservoir. Damage to the vehicle

or occupants could occur.

OHD076013

OFD057006

G120100AUN

G140100AFD

Checking the washer fluid level

Checking the parking brake

The reservoir is translucent so that you

can check the level with a quick visual

inspection.

Check the stroke of the parking brake by

counting the number of “clicks’’ heard

while fully applying it from the released

position. Also, the parking brake alone

should securely hold the vehicle on a fair-

ly steep grade. If the stroke is more or

less than specified, have the parking

brake adjusted by an authorized

HYUNDAI dealer.

• Windshield washer fluid is poi-

sonous to humans and animals.

Do not drink and avoid contact-

ing windshield washer fluid.

Serious injury or death could

occur.

Check the fluid level in the washer fluid

reservoir and add fluid if necessary. Plain

water may be used if washer fluid is not

available. However, use washer solvent

with antifreeze characteristics in cold cli-

mates to prevent freezing.

Stroke : 7 “clicks’’ at a

20 kg (44 lbs, 196 N).

force of

7 31

Maintenance

FUEL FILTER (FOR DIESEL)

G150100AFD

G150300AFD

Draining water from fuel filter

Extracting air in the fuel filter

(1.6L Diesel engine)

The fuel filter for diesel engine plays an

important role of separating water from

fuel and accumulating the water in its

bottom.

If you drove until you have no fuel left or

if you replaced the fuel filter, be sure to

extract air in the fuel system as it makes

you difficult to start the engine.

If water accumulates in the fuel filter, the

warning light comes on when the ignition

switch is in the ON position.

1. Disconnect the fuel outlet connector

(1) from the fuel filter.

If the light is turned on, take your car to

the authorised HYUNDAI dealer and

have drain the water and checked the

system.

2. Pump up and down until the fuel flows

out of the fuel outlet nipple.

OFD077020

✽

NOTICE

G150200AFD

• Use cloths when you extract air so that

the fuel is not sprayed around.

• Clean the fuel around the fuel filter or

the injection pump before starting the

engine to prevent fire.

Fuel filter cartridge replacement

CAUTION

If the water accumulated in the fuel

filter is not drained at proper times,

damages to the major parts such as

the fuel system can be caused by

water permeation in the fuel filter.

✽

NOTICE

When replacing the fuel filter cartridge,

use HYUNDAI genuine parts.

• Finally, check each part if the fuel is

leaking.

7 32

Maintenance

AIR CLEANER

OHD076016

OHD076017

OHD076018

G160100AFD

1. Loosen the air cleaner cover attaching

clips and open the cover.

2. Replace the air cleaner filter.

3. Lock the cover with the cover attaching

clips.

Filter replacement

It must be replaced when necessary, and

should not be cleaned and reused.

7 33

Maintenance

CLIMATE CONTROL AIR FILTER (IF EQUIPPED)

G170100AFD

Replace the filter according to the

Maintenance Schedule.

Filter inspection

If the vehicle is operated in extremely

dusty or sandy areas, replace the ele-

ment more often than the usual recom-

If the vehicle is operated in the severely

air-polluted cities or on dusty rough

roads for a long period, it should be

inspected more frequently and replaced

earlier. When you, the owner, replace the

climate control air filter, replace it per-

forming the following procedure, and be

careful to avoid damaging other compo-

nents.

mended

intervals.

(Refer

to

“Maintenance under severe usage condi-

tions” in this section.)

CAUTION

• Do not drive with the air cleaner

removed; this will result in exces-

sive engine wear.

Replace the filter according to the main-

tenance Schedule.

OFD077016

Filter replacement

• When removing the air cleaner fil-

ter, be careful that dust or dirt

does not enter the air intake, or

damage may result.

1. Open the glove box and remove the

support rod.

• Use a HYUNDAI genuine part. Use

of nongenuine part could damage

the air flow sensor or turbo charg-

er.

7 34

Maintenance

OFD077017

OFD077018

OFD077036

2. With the glove box open, remove the

stoppers on both sides to allow the

glove box hang freely on the hinges.

3. Remove the climate control air filter

case pulling out the cover.

4. Replace the climate control air filter.

5. Reassemble in the reverse order of

disassembly.

✽

NOTICE

When replacing the climate control air

filter install it according to the “ꢀAIR

FLOWꢀ”

identification

marks.

Otherwise, the system may produce

noise and the effectiveness of the filter

may be reduced.

7 35

Maintenance

WIPER BLADES

G180200AUN

Contamination of either the windshield or

the wiper blades with foreign matter can

reduce the effectiveness of the wind-

shield wipers. Common sources of con-

tamination are insects, tree sap, and hot

wax treatments used by some commer-

cial car washes. If the blades are not wip-

ing properly, clean both the window and

the blades with a good cleaner or mild

detergent, and rinse thoroughly with

clean water.

Blade replacement

When the wipers no longer clean ade-

quately, the blades may be worn or

cracked, and require replacement.

CAUTION

To prevent damage to the wiper

arms or other components, do not

attempt to move the wipers manual-

ly.

1JBA5122

CAUTION

G180100AUN

To prevent damage to the wiper

blades, do not use gasoline,

kerosene, paint thinner, or other

solvents on or near them.

CAUTION

Blade inspection

The use of a non-specified wiper

blade could result in wiper malfunc-

tion and failure.

✽

NOTICE

Commercial hot waxes applied by auto-

matic car washes have been known to

make the windshield difficult to clean.

7 36

Maintenance

1JBA7037

1LDA5023

OEN076049

G180201AFD

Front windshield wiper blade

Type A

1. Raise the wiper arm and turn the wiper

blade assembly to expose the plastic

locking clip.

Type B

1. Raise the wiper arm.

CAUTION

Do not allow the wiper arm to fall

against the windshield, since it may

chip or crack the windshield.

CAUTION

Do not allow the wiper arm to fall

against the windshield, since it may

chip or crack the windshield.

1JBA7038

2. Compress the clip and slide the blade

assembly downward.

3. Lift it off the arm.

4. Install the blade assembly in the

reverse order of removal.

7 37

Maintenance

OEN076047

OEN076048

OED070112

Type C

2. Press the button and slide the blade

assembly upward.

3. Install the blade assembly in the

reverse order of removal.

1. Raise the wiper arm and turn the wiper

blade assembly to expose the plastic

locking clip.

4. Return the wiper arm on the wind-

shield.

CAUTION

Do not allow the wiper arm to fall

against the windshield, since it may

chip or crack the windshield.

7 38

Maintenance

OED070113

OED070114

OED076040

G180202AFD

2. Open the cover of the blade.

3. Compress the clip behind the wiper

arm and lift it off the arm.

Rear window wiper blade

(if equipped)

4. Install the blade assembly until it clicks

into place.

5. Close the cover of blade.

1. Raise the wiper arm and pull out the

wiper blade assembly.

6. Place back the wiper arm to the prop-

er position.

7 39

Maintenance

BATTERY

WARNING - Battery

dangers

Always read the following

instructions carefully when

handling a battery.

Keep lighted cigarettes and

all other flames or sparks

away from the battery.

Hydrogen, a highly com-

bustible gas, is always

present in battery cells and

may explode if ignited.

OED076041

OFD077037

G190100BUN

2. Install the new blade assembly by

inserting the center part into the slot in

the wiper arm until it clicks into place.

For best battery service

Keep batteries out of the

reach of children because

batteries contain highly

corrosive SULFURIC ACID.

Do not allow battery acid to

contact your skin, eyes,

clothing or paint finish.

• Keep the battery securely mounted.

• Keep the battery top clean and dry.

3. Make sure the blade assembly is

installed firmly by trying to pull it slight-

ly.

• Keep the terminals and connections

clean, tight, and coated with petroleum

jelly or terminal grease.

To prevent damage to the wiper arms or

other components, have an authorized

HYUNDAI dealer replace the wiper

blade.

• Rinse any spilled electrolyte from the

battery immediately with a solution of

water and baking soda.

If any electrolyte gets into

your eyes, flush your eyes

with clean water for at least

15 minutes and get immedi-

ate medical attention.

• If the vehicle is not going to be used for

an extended time, disconnect the bat-

tery cables.

(Continued)

7 40

Maintenance

G190200AUN

(Continued)

If electrolyte gets on your

(Continued)

Battery recharging

• The electrical ignition system

works with high voltage. Never

touch these components with the

engine running or the ignition

switched on.

Your vehicle has a maintenance-free,

calcium-based battery.

skin, thoroughly wash the

contacted area. If you feel a

pain or a burning sensa-

tion, get medical attention

immediately.

• If the battery becomes discharged in a

short time (because, for example, the

headlights or interior lights were left on

while the vehicle was not in use),

recharge it by slow charging (trickle)

for 10 hours.

Failure to follow the above warn-

ings can result in serious bodily

injury or death.

Wear eye protection when

charging or working near a

battery. Always provide

ventilation when working in

an enclosed space.

• If the battery gradually discharges

because of high electric load while the

vehicle is being used, recharge it at 20-

30A for two hours.

An inappropriately dis-

posed battery can be harm-

ful to the environment and

human health. Dispose the

battery according to your

local law(s) or regulation.

• When lifting a plastic-cased bat-

tery, excessive pressure on the

case may cause battery acid to

leak, resulting in personal injury.

Lift with a battery carrier or with

your hands on opposite corners.

• Never attempt to recharge the

battery when the battery cables

are connected.

(Continued)

7 41

Maintenance

G130300AUN

(Continued)

Reset items

WARNING - Recharging

battery

When recharging the battery,

observe the following precautions:

• Before performing maintenance

or recharging the battery, turn off

all accessories and stop the

engine.

Items should be reset after the battery

has been discharged or the battery has

been disconnected.

• The battery must be removed

from the vehicle and placed in an

area with good ventilation.

• Auto up/down window (See section 4)

• Sunroof (See section 4)

• Trip computer (See section 4)

• The negative battery cable must

be removed first and installed

last when the battery is discon-

nected.

• Do not allow cigarettes, sparks,

or flame near the battery.

• Climate control system

(See section 4)

• Watch the battery during charg-

ing, and stop or reduce the charg-

ing rate if the battery cells begin

gassing (boiling) violently or if

the temperature of the electrolyte

of any cell exceeds 49°C (120°F).

• Clock (See section 4)

• Audio (See section 4)

• Wear eye protection when check-

ing the battery during charging.

• Disconnect the battery charger in

the following order.

1. Turn off the battery charger main

switch.

2. Unhook the negative clamp from

the negative battery terminal.

3. Unhook the positive clamp from

the positive battery terminal.

(Continued)

7 42

Maintenance

TIRES AND WHEELS

G200100AUN

Tire care

WARNING - Tire underin-

flation

For proper maintenance, safety, and

maximum fuel economy, you must

always maintain recommended tire

inflation pressures and stay within

the load limits and weight distribution

recommended for your vehicle.

Severe underinflation (70 kPa

(10 psi) or more) can lead to

severe heat build-up, causing

blowouts, tread separation and

other tire failures that can result

in the loss of vehicle control

leading to severe injury or

death. This risk is much higher

on hot days and when driving

for long periods at high speeds.

G200200AFD

Recommended cold tire inflation

pressures

OHD086003

All specifications (sizes and pres-

sures) can be found on a label

attached to the vehicle.

All tire pressures (including the

spare) should be checked when the

tires are cold. “Cold Tires” means the

vehicle has not been driven for at

least three hours or driven less than

1.6 km (one mile).

Recommended pressures must be

maintained for the best ride, top vehi-

cle handling, and minimum tire wear.

For recommended inflation pressure

refer to “Tire and wheels” in section

9.

7 43

Maintenance

CAUTION

CAUTION - Tire pressure

Always observe the following:

• Check tire pressure when the

tires are cold. (After vehicle

has been parked for at least

three hours or hasn't been

driven more than 1.6 km (one

mile) since startup.)

• Underinflation also results in

excessive wear, poor handling

and reduced fuel economy.

Wheel deformation also is

possible. Keep your tire pres-

sures at the proper levels. If a

tire frequently needs refilling,

have it checked by an author-

ized HYUNDAI dealer.

• Warm tires normally exceed

recommended cold tire pres-

sures by 28 to 41 kPa (4 to 6

psi). Do not release air from

warm tires to adjust the pres-

sure or the tires will be under-

inflated.

• Be sure to reinstall the tire

inflation valve caps. Without

the valve cap, dirt or moisture

could get into the valve core

and cause air leakage. If a

valve cap is missing, install a

new one as soon as possible.

• Check the pressure of your

spare tire each time you check

the pressure of other tires.

• Overinflation produces

a

harsh ride, excessive wear at

the center of the tire tread, and

a greater possibility of dam-

age from road hazards.

• Never overload your vehicle.

Be careful not to overload a

vehicle luggage rack if your

vehicle is equipped with one.

• Worn, old tires can cause acci-

dents. If your tread is badly

worn, or if your tires have

been damaged, replace them.

WARNING - Tire inflation

Overinflation or underinflation

can reduce tire life, adversely

affect vehicle handling, and

lead to sudden tire failure. This

could result in loss of vehicle

control and potential injury.

7 44

Maintenance

G200300AUN

Remove the valve cap from the tire

valve stem. Press the tire gage firm-

ly onto the valve to get a pressure

measurement. If the cold tire inflation

pressure matches the recommended

pressure on the tire and loading

information label, no further adjust-

ment is necessary. If the pressure is

low, add air until you reach the rec-

ommended amount.

Checking tire inflation pressure

WARNING

• Inspect your tires frequently

for proper inflation as well as

wear and damage. Always use

a tire pressure gauge.

Check your tires once a month or

more.

Also, check the tire pressure of the

spare tire.

• Tires with too much or too little

pressure wear unevenly caus-

ing poor handling, loss of vehi-

cle control, and sudden tire

failure leading to accidents,

injuries, and even death. The

recommended cold tire pres-

sure for your vehicle can be

found in this manual and on

the tire label located on the dri-

ver's side center pillar.

G200301AFD

How to check

Use a good quality gage to check tire

pressure.You can not tell if your tires

are properly inflated simply by look-

ing at them. Radial tires may look

properly inflated even when they're

underinflated.

If you overfill the tire, release air by

pushing on the metal stem in the

center of the tire valve. Recheck the

tire pressure with the tire gage. Be

sure to put the valve caps back on

the valve stems. They help prevent

leaks by keeping out dirt and mois-

ture.

Check the tire's inflation pressure

when the tires are cold. - "Cold"

means your vehicle has been sitting

for at least three hours or driven no

more than 1.6 km (1 mile).

• Worn tires can cause acci-

dents. Replace tires that are

worn, show uneven wear, or

are damaged.

• Remember to check the pres-

sure of your spare tire.

HYUNDAI recommends that

you check the spare every

time you check the pressure

of the other tires on your vehi-

cle.

7 45

Maintenance

G200400AUN

With a full-size spare tire (if equipped)

Disc brake pads should be inspected

for wear whenever tires are rotated.

Tire rotation

To equalize tread wear, it is recom-

mended that the tires be rotated

every 12,000 km (7,500 miles) or

sooner if irregular wear develops.

✽

NOTICE

Rotate radial tires that have an

asymmetric tread pattern only from

front to rear and not from right to

left.

During rotation, check the tires for

correct balance.

S2BLA790

S2BLA790A

CBGQ0707A

When rotating tires, check for uneven

wear and damage. Abnormal wear is

usually caused by incorrect tire pres-

sure, improper wheel alignment, out-

of-balance wheels, severe braking or

severe cornering. Look for bumps or

bulges in the tread or side of tire.

Replace the tire if you find either of

these conditions. Replace the tire if

fabric or cord is visible. After rotation,

be sure to bring the front and rear tire

pressures to specification and check

lug nut tightness.

Without a spare tire

WARNING

• Do not use the compact spare

tire for tire rotation.

• Do not mix bias ply and radial

ply tires under any circum-

stances. This may cause

unusual handling characteris-

tics that could result in death,

severe injury, or property

damage.

Directional tires (if equipped)

Refer to “Tire and wheels” in section

9.

7 46

Maintenance

G200500AUN

Tread wear indicator

Wheel alignment and tire balance

WARNING - Replacing

tires

The wheels on your vehicle were

aligned and balanced carefully at the

factory to give you the longest tire life

and best overall performance.

• Driving on worn-out tires is

very hazardous and will

reduce braking effectiveness,

steering accuracy, and trac-

tion.

In most cases, you will not need to

have your wheels aligned again.

However, if you notice unusual tire

wear or your vehicle pulling one way

or the other, the alignment may need

to be reset.

• Your vehicle is equipped with

tires designed to provide for

safe ride and handling capa-

bility. Do not use a size and

type of tire and wheel that is

different from the one that is

originally installed on your

vehicle. It can affect the safety

and performance of your vehi-

cle, which could lead to han-

dling failure or rollover and

serious injury.When replacing

the tires, be sure to equip all

four tires with the tire and

wheel of the same size, type,

tread, brand and load-carrying

capacity.

1LDA5026

G200600BFD

If you notice your vehicle vibrating

when driving on a smooth road, your

wheels may need to be rebalanced.

Tire replacement

If the tire is worn evenly, a tread wear

indicator will appear as a solid band

across the tread. This shows there is

less than 1.6 mm (1/16 inch) of tread

left on the tire. Replace the tire when

this happens.

CAUTION

Improper wheel weights can

damage your vehicle's alu-

minum wheels. Use only

approved wheel weights.

Do not wait for the band to appear

across the entire tread before replac-

ing the tire.

(Continued)

7 47

Maintenance

G200601AUN

G200700AUN

(Continued)

Compact spare tire replacement (if

equipped)

Wheel replacement

• The use of any other tire size

or type may seriously affect

ride, handling, ground clear-

ance, stopping distance, body

to tire clearance, snow tire

clearance, and speedometer

reliability.

When replacing the metal wheels for

any reason, make sure the new

wheels are equivalent to the original

factory units in diameter, rim width

and offset.

A compact spare tire has a shorter

tread life than a regular size tire.

Replace it when you can see the

tread wear indicator bars on the tire.

The replacement compact spare tire

should be the same size and design

tire as the one provided with your

new vehicle and should be mounted

on the same compact spare tire

wheel. The compact spare tire is not

designed to be mounted on a regular

size wheel, and the compact spare

tire wheel is not designed for mount-

ing a regular size tire.

WARNING

• It is best to replace all four

tires at the same time. If that

is not possible, or necessary,

then replace the two front or

two rear tires as a pair.

Replacing just one tire can

seriously affect your vehicle’s

handling.

A wheel that is not the correct

size may adversely affect wheel

and bearing life, braking and

stopping abilities, handling

characteristics, ground clear-

ance, body-to-tire clearance,

snow

chain

clearance,

speedometer and odometer cal-

ibration, headlight aim and

bumper height.

• The ABS works by comparing

the speed of the wheels. Tire

size can affect wheel speed.

When replacing tires, all 4

tires must use the same size

originally supplied with the

vehicle. Using tires of a differ-

ent size can cause the ABS

(Anti-lock Brake System) and

ESP (Electronic Stability

Program) (if equipped) to

work irregularly.

7 48

Maintenance

G200800AUN

G201002AFD

1

2. Tire size designation

Tire traction

5,6

A tire’s sidewall is marked with a tire

size designation. You will need this

information when selecting replace-

ment tires for your car. The following

explains what the letters and num-

bers in the tire size designation

mean.

Tire traction can be reduced if you

drive on worn tires, tires that are

improperly inflated or on slippery

road surfaces. Tires should be

replaced when tread wear indicators

appear. To reduce the possibility of

losing control, slow down whenever

there is rain, snow or ice on the road.

7

4

2

3

Example tire size designation:

(These numbers are provided as an

example only; your tire size designa-

tor could vary depending on your

vehicle.)

1

I030B04JM

G200900AUN

G201000AUN

Tire maintenance

Tire sidewall labeling

In addition to proper inflation, correct

wheel alignment helps to decrease

tire wear. If you find a tire is worn

unevenly, have your dealer check the

wheel alignment.

205/55R16 91H

This information identifies and

describes the fundamental charac-

teristics of the tire and also provides

the tire identification number (TIN)

for safety standard certification. The

TIN can be used to identify the tire in

case of a recall.

205 - Tire width in millimeters.

55 - Aspect ratio. The tire’s section

height as a percentage of its

width.

When you have new tires installed,

make sure they are balanced. This

will increase vehicle ride comfort and

tire life. Additionally, a tire should

always be rebalanced if it is removed

from the wheel.

R - Tire construction code (Radial).

16 - Rim diameter in inches.

G201001AUN

1. Manufacturer or brand name

Manufacturer or Brand name is

shown.

91 - Load Index, a numerical code

associated with the maximum

load the tire can carry.

H - Speed Rating Symbol. See the

speed rating chart in this section

for additional information.

7 49

Maintenance

G201003AEN

Wheel size designation

Tire speed ratings

3. Checking tire life (TIN :Tire

Identification Number)

Wheels are also marked with impor- The chart below lists many of the dif-

tant information that you need if you ferent speed ratings currently being

ever have to replace one. The follow- used for passenger cars. The speed

ing explains what the letters and rating is part of the tire size designa-

numbers in the wheel size designa- tion on the sidewall of the tire. This

Any tires that are over 6 years, based

on the manufacturing date, tire

strength and performance, decline

with age naturally (even unused

spare tires). Therefore, the tires

(including the spare tire) should be

replaced by new ones. You can find

the manufacturing date on the tire

sidewall (possibly on the inside of the

wheel), displaying the DOT Code.

The DOT Code is a series of num-

bers on a tire consisting of numbers

and English letters. The manufactur-

ing date is designated by the last four

digits (characters) of the DOT code.

tion mean.

symbol corresponds to that tire's

designed maximum safe operating

speed.

Example wheel size designation:

6.0JX16

Speed

Rating

Maximum Speed

Symbol

6.0 - Rim width in inches.

J - Rim contour designation.

16 - Rim diameter in inches.

S

T

H

V

Z

180 km/h (112 mph)

190 km/h (118 mph)

210 km/h (130 mph)

240 km/h (149 mph)

Above 240 km/h (149 mph)

DOT : XXXX XXXX OOOO

The front part of the DOT means a

plant code number, tire size and

tread pattern and the last four num-

bers indicate week and year manu-

factured.

For example:

DOT XXXX XXXX 1610 represents

that the tire was produced in the 16th

week of 2010.

7 50

Maintenance

G201005AUN

Tread wear

5. Maximum permissible inflation

pressure

WARNING - Tire age

The tread wear grade is a compara-

tive rating based on the wear rate of

the tire when tested under controlled

conditions on a specified govern-

ment test course. For example, a tire

graded 150 would wear one-and-a-

half times (1½) as well on the gov-

ernment course as a tire graded 100.

Tires degrade over time, even

when they are not being used.

Regardless of the remaining

tread, it is recommended that

tires generally be replaced after

six (6) years of normal service.

Heat caused by not climates or

frequent high loading condi-

tions can accelerate the aging

process. Failure to follow this

Warning can result in sudden

tire failure, which could lead to

a loss of control and an acci-

dent involving serious injury or

death.

This number is the greatest amount

of air pressure that should be put in

the tire. Do not exceed the maximum

permissible inflation pressure. Refer

to the Tire and Loading Information

label for recommended inflation

pressure.

The relative performance of tires

depends upon the actual conditions

of their use, however, and may

depart significantly from the norm

because of variations in driving

habits, service practices and differ-

ences in road characteristics and cli-

mate.

G201006AUN

6. Maximum load rating

This number indicates the maximum

load in kilograms and pounds that

can be carried by the tire. When

replacing the tires on the vehicle,

always use a tire that has the same

load rating as the factory installed

tire.

These grades are molded on the

side-walls of passenger vehicle tires.

The tires available as standard or

optional equipment on your vehicles

may vary with respect to grade.

G201004AUN

4. Tire ply composition and material

The number of layers or plies of rub-

ber-coated fabric are in the tire. Tire

manufacturers also must indicate the

materials in the tire, which include

steel, nylon, polyester, and others.

The letter "R" means radial ply con-

struction; the letter "D" means diago-

nal or bias ply construction; and the

letter "B" means belted-bias ply con-

struction.

G201007BUN

7. Uniform tire quality grading

Quality grades can be found where

applicable on the tire sidewall

between tread shoulder and maxi-

mum section width.

For example:

TREADWEAR 200

TRACTION AA

TEMPERATURE A

7 51

Maintenance

Traction - AA, A, B & C

Temperature -A, B & C

WARNING - Tire

temperature

The traction grades, from highest to The temperature grades are A (the

lowest, are AA, A, B and C. Those highest), B and C representing the

grades represent the tires ability to tire’s resistance to the generation of

stop on wet pavement as measured heat and its ability to dissipate heat

under controlled conditions on spec- when tested under controlled condi-

ified government test surfaces of tions on a specified indoor laboratory

asphalt and concrete. A tire marked test wheel.

The temperature grade for this

tire is established for a tire that

is properly inflated and not

overloaded. Excessive speed,

underinflation, or excessive

loading, either separately or in

combination, can cause heat

build-up and possible sudden

tire failure. This can cause loss

of vehicle control and serious

injury or death.

C may have poor traction perform-

ance.

Sustained high temperature can

cause the material of the tire to

degenerate and reduce tire life, and

excessive temperature can lead to

WARNING

sudden tire failure. Grades B and A

The traction grade assigned to

represent higher levels of perform-

this tire is based on straight-

ance on the laboratory test wheel

ahead braking traction tests,

than the minimum required by the

and does not include accelera-

law.

tion, cornering, hydroplaning,

or peak traction characteristics.

7 52

Maintenance

FUSES

Blade type

This vehicle has 2 (or 3) fuse panels, one

located in the driver’s side panel bolster,

the other in the engine compartment

near the battery.

WARNING - Fuse replace-

ment

• Never replace a fuse with any-

thing but another fuse of the

same rating.

If any of your vehicle’s lights, acces-

sories, or controls do not work, check the

appropriate circuit fuse. If a fuse has

blown, the element inside the fuse will be

melted.

Blown

Normal

• A higher capacity fuse could

cause damage and possibly a

fire.

Cartridge type

If the electrical system does not work,

first check the driver’s side fuse panel.

• Never install a wire instead of the

proper fuse - even as a temporary

repair. It may cause extensive

wiring damage and a possible fire.

Always replace a blown fuse with one of

the same rating.

If the replacement fuse blows, this indi-

cates an electrical problem. Avoid using

the system involved and immediately

consult an authorized HYUNDAI dealer.

Normal

Fusible link

Blown

CAUTION

Three kinds of fuses are used: blade type

for lower amperage rating, cartridge type,

and fusible link for higher amperage rat-

ings.

Do not use a screwdriver or any

other metal object to remove fuses

because it may cause a short circuit

and damage the system.

Normal

Blown

1VQA4037

G210000AFD

A vehicle’s electrical system is protected

from electrical overload damage by

fuses.

7 53

Maintenance

Driver’s side panel

If the headlights or other electrical com-

ponents do not work and the fuses are

OK, check the fuse block in the engine

compartment. If a fuse is blown, it must

be replaced.

OFD077038

OHD076025

G210100AUN

3. Pull the suspected fuse straight out.

Use the removal tool provided in the

engine compartment fuse panel.

Inner panel fuse replacement

1. Turn the ignition switch and all other

switches off.

2. Open the fuse panel cover.

4. Check the removed fuse; replace it if it

is blown.

5. Push in a new fuse of the same rating,

and make sure it fits tightly in the clips.

If it fits loosely, consult an authorized

HYUNDAI dealer.

If you do not have a spare, use a fuse of

the same rating from a circuit you may

not need for operating the vehicle, such

as the cigar lighter fuse.

7 54

Maintenance

✽

NOTICE

• If the memory fuse is pulled up from

the fuse panel, the warning chime,

audio, clock and interior lamps, etc.,

will not operate. Some items must be

reset after replacement. Refer to

“Battery” in this section.

• Even though the memory fuse is

pulled up, the battery can still be dis-

charged by operation of the head-

lights or other electrical devices.

OFD077039

Diesel only

OHD076027

G210101AUN

Memory fuse

Your vehicle is equipped with the memo-

ry fuse to prevent battery discharge if

your vehicle is parked without being

operated for prolonged periods. Use the

following procedures before parking the

vehicle for prolonged periods.

OFD077040

G210200AFD

1. Turn off the engine.

2. Turn off the headlights and tail lights.

Engine compartment panel fuse

replacement

1. Turn the ignition switch and all other

switches off.

3. Open the driver’s side panel cover and

pull up the memory fuse.

2. Remove the fuse box cover by press-

ing the tap and pulling up.

3. Check the removed fuse; replace it if it

is blown. To remove or insert the fuse,

use the fuse puller in the engine com-

partment fuse panel.

7 55

Maintenance

4. Push in a new fuse of the same rating,

and make sure it fits tightly in the clips.

If it fits loosely, consult an authorized

HYUNDAI dealer.

✽

NOTICE

If the main fuse is blown, consult an

Authorized HYUNDAI Dealer.

CAUTION

After checking the fuse box in the

engine compartment, securely

install the fuse box cover. If not,

electrical failures may occur from

water leaking in.

OHD076030

G210201AFD

Main fuse

If the main fuse is blown, it must be

removed as follows:

1. Disconnect the negative battery cable.

2. Remove the nuts shown in the picture

above.

3. Replace the fuse with a new one of the

same rating.

4. Reinstall in the reverse order of

removal.

7 56

Maintenance

G210300AFD

✽

NOTICE

Fuse/Relay panel description

Not all fuse panel descriptions in this

manual may be applicable to your vehi-

cle. It is accurate at the time of printing.

When you inspect the fuse box on your

vehicle, refer to the fuse box label.

Inside the fuse/relay box covers, you can find the fuse/relay label describing fuse/relay

name and capacity.

Driver’s side panel

Left-Hand drive type

Engine compartment

Diesel only

Right-Hand drive type

OHD076031L/OFD077041/OHD076031R/OFD077042

7 57

Maintenance

Driver's side fuse panel

Description

START

Fuse rating

Protected component

Ignition lock switch, Antitheft alarm, Transaxle range switch

10A

15A

10A

25A

15A

10A

25A

10A

15A

20A

15A

25A

15A

10A

A/CON SW

HTD MIRR

SEAT HTR

A/CON

A/C control module

Outside heated mirror motor

Seat warmer (switch, power)

Blower relay, A/C control module, Sunroof control module, Rain sensor

Front fog lamp relay

FR FOG

FR WIPER

REAR WIPER

DRL

Front wiper relay

Rear wiper relay

Daytime running lamp unit

RR FOG

Rear fog lamp relay

P/WDW LH

CLOCK

Front and rear power window switch(LH)

Digital clock, Audio

C/LIGHTER

DR LOCK

DEICER

Power outlet

Sunroof control module, Door unlock/lock relay

Front windshield deicer

STOP

Stop lamp switch

ROOM LP

AUDIO

Trunk room lamp, Dome lamp, Map lamp, Digital clock

Audio

T/GATE

Tail gate unlock relay

SAFETY P/WDW RH

SAFETY P/WDW LH

P/WDW RH

FR P/OUTLET

T/SIG

Front and rear safety power window switch (RH)

Front and rear safety power window switch (LH)

Front & rear power window switch(RH)

Power outlet

Hazard switch, Turn signal

A/BAG IND

Airbag indicator(instrument cluster), SBR (passenger, rear)

7 58

Maintenance

Description

CLUSTER

Fuse rating

10A

Protected component

Instrument cluster, TPMS

SRS control module

EPS module, ESP switch

Head lamp relay

A/BAG

15A

IGN 1

15A

HEAD LAMP

TAIL RH

TAIL LH

15A

10A

Head lamp(RH), Glove box lamp, Rear combination lamp(RH), License lamp

10A

Head lamp(LH), Power window main switch, Rear combination lamp(LH), License lamp

7 59

Maintenance

Engine compartment

Description

Fuse rating

150A

80A

Protected component

Generator, Fusible link box(D4FB/D4EA)

ALTERNATOR

MDPS

ABS.2

EPS control module

20A

ESP control module, ABS control module, Multi purpose check connector

ABS.1

40A

ESP control module, ABS control module, Multi purpose check connector

B+.1

50A

Instrument panel junction box

Fusible link RR HTD

BLOWER

C/FAN

40A

Instrument panel junction box

40A

Blower relay

40A

Condenser fan #1, 2 relay

B+.2

50A

Instrument panel junction box

IGN.2

40A

Ignition switch, Start relay

IGN.1

30A

Ignition switch

ECU

30A

Main relay, Powertrain control module(G4GC)

SPARE.1

FR FOG

A/CON

20A

(Spare)

15A

Front fog lamp relay

10A

A/C relay

HAZARD

F/PUMP

ECU.1

15A

Hazard switch, Hazard relay

15A

Fuel pump relay

10A

ECM(G4FC), PCM(G4FC), TCM(D4FB), Generator (D4EA)

ECM(D4FB/D4EA)

Fuse

ECU.3

ECU.4

INJ

10A

20A

ECM(D4FB/D4EA)

15A

A/C relay, Fuel pump relay, Injector #1,2,3,4(G4FC/G4GC), PCM(G4FC/G4GC), Idle speed

actuator(G4FC/G4GC), Immobilizer module(D4FB) etc.

Pulse generator 'A', 'B, 'TCM(D4FB), Stop lamp switch(G4FC/G4GC), Vehicle speed sensor etc.

Horn relay

SNSR.2

HORN

10A

15A

7 60

Maintenance

Description

ABS

Fuse rating

10A

Protected component

ESP control module, ABS control module, Multi purpose check connector

Ignition coil #1,2,3,4(G4FC), PCM(G4GC)

ECU.2

10A

B/UP

10A

Back up lamp switch, Transaxle range switch, Cruise control module

Head lamp(RH), Head lamp leveling actuator(RH)

H/LP LO RH

10A

Fuse

H/LP LO LH

H/LP HI

SNSR.1

SPARE

10A

Head lamp(LH), Head lamp leveling actuator(LH), Head lamp leveling switch

Head lamp Hi relay

20A

10A

Immobilizer module(G4FC/G4GC), Stop lamp switch(D4FB), Lambda sensor(D4FB) etc.

10A

(Spare)

SPARE

15A

SPARE

20A

Engine compartment (Diesel box)

Description

GLOW PLUG FUSIBLE LINK

PTC HEATER #1 FUSIBLE LINK

PTC HEATER #2 FUSIBLE LINK

PTC HEATER #3 FUSIBLE LINK

FUEL FILTER HEATER FUSIBLE LINK

GLOW PLUG RELAY

Fuse rating

Protected component

80A

Glow plug, Air heater

PTC heater 1

50A

PTC heater 2

50A

PTC heater 3

30A

Fuel filter heater

Glow plug relay

-

PTC HEATER RELAY #1

PTC heater relay 1

PTC heater relay 2

PTC heater relay 3

Fuel filter heater relay

PTC HEATER RELAY #2

PTC HEATER RELAY #3

FUEL FILTER HEATER RELAY

7 61

Maintenance

LIGHT BULBS

G220000AFD

✽

NOTICE

CAUTION

After heavy, driving rain or washing,

headlight and taillight lenses could

appear frosty. This condition is caused by

the temperature difference between the

lamp inside and outside. This is similar

to the condensation on your windows

inside your vehicle during the rain and

doesn’t indicate a problem with your

vehicle. If the water leaks into the lamp

bulb circuitry, have the vehicle checked

by an authorized HYUNDAI dealer.

If you don’t have necessary tools,

the correct bulbs and the expertise,

consult an authorized HYUNDAI

dealer. In many cases, it is difficult

to replace vehicle light bulbs

because other parts of the vehicle

must be removed before you can

get to the bulb. This is especially

true if you have to remove the head-

light assembly to get to the bulb(s).

Removing/installing the headlight

assembly can result in damage to

the vehicle.

WARNING - Working on

the lights

Prior to working on the light, firmly

apply the parking brake, ensure

that the ignition switch is turned to

the “LOCK” position and turn off

the lights to avoid sudden move-

ment of the vehicle and burning

your fingers or receiving an electric

shock.

Use only the bulbs of the specified

wattage.

CAUTION

Be sure to replace the burned-out

bulb with one of the same wattage

rating. Otherwise, it may cause

damage to the fuse or electric

wiring system.

7 62

Maintenance

(Continued)

• If a bulb becomes damaged or

cracked, replace it immediately

and carefully dispose of it.

• Wear eye protection when chang-

ing a bulb. Allow the bulb to cool

down before handling it.

OHD076046

OFD067021

G220100AUN

G220101AFD

Headlight bulb

Headlight, position light, turn sig-

nal light, front fog light bulb

replacement

WARNING - Halogen bulbs

(1) Headlight (High)

(2) Headlight (Low)

• Halogen bulbs contain pressur-

ized gas that will produce flying

pieces of glass if broken.

(3) Position light

(4) Front turn signal light

(5) Front fog light (if equipped)

• Always handle them carefully,

and avoid scratches and abra-

sions. If the bulbs are lit, avoid

contact with liquids. Never touch

the glass with bare hands.

Residual oil may cause the bulb

to overheat and burst when lit. A

bulb should be operated only

when installed in a headlight.

(Continued)

7 63

Maintenance

8. Connect the headlight bulb socket-

connector.

9. Install the headlight bulb cover by turn-

ing it clockwise.

10. Install the headlight assembly. (for

low beam bulb)

✽

NOTICE

If the headlight aiming adjustment is

necessary after the headlight assembly is

reinstalled, consult an authorized

HYUNDAI dealer.

OHD076035

OFD077023

F220200AUN

1. Open the hood.

G220102AFD

Side repeater light bulb replace-

ment (if equipped)

2. Remove the headlight assembly by

loosening the headlight installation

bolts(3EA). (for replacement of low

beam bulb)

Turn signal light/position light, fog

light bulb (if equipped)

Turn signal light/position light

1. Remove the headlight assembly by

loosening the headlight installation

bolts(3EA).

1. Remove the light assembly from the

vehicle by prying the lens and pulling

the assembly out.

3. Remove the headlight bulb cover by

turning it counterclockwise.

2. Disconnect the bulb electrical connec-

tor.

4. Disconnect the headlight bulb socket-

connector.

2. Replace the malfunctioned light bulb.

3. Install the headlight assembly.

3. Separate the socket and the lens parts

by turning the socket counterclockwise

until the tabs on the socket align with

the slots on the lens part.

5. Unsnap the headlight bulb retaining

wire by depressing the end and push-

ing it upward.

Fog light bulb

1. Remove the fog light under cover by

loosening the screw(2EA).

6. Remove the bulb from the headlight

assembly.

2. Replace the malfunctioned light bulb.

3. Install the fog light under cover.

7. Install a new headlight bulb and snap

the headlight bulb retaining wire into

position by aligning the wire with the

groove on the bulb.

7 64

Maintenance

5 Door

Wagon

5 Door

4. Remove the bulb by pulling it straight

out.

5. Insert a new bulb in the socket.

6. Reassemble the socket and the lens

part.

7. Connect the bulb electrical connector.

8. Reinstall the light assembly to the

body of the vehicle.

OFD067025

Wagon

OFD067024/OFD067040

G220300BFD

Rear combination light bulb

replacement

5 Door

(1) Stop and tail light or tail light

(2) Rear turn signal light

(3) Back-up light

(4) Rear fog light (if equipped) or stop

light

OFD067041

1. Open the tailgate

2. Loosen the light assembly retaining

screws with a cross-tip screwdriver.

Wagon

(1) Tail light

3. Remove the rear combination light

assembly from the body of the vehicle.

(2) Rear turn signal light

(3) Back-up light

(4) Stop light

7 65

Maintenance

OFD067027

OED076055

OFD067030

G220500AFD

G220400AFD

4. Remove the socket from the assembly

by turning the socket counterclockwise

until the tabs on the socket align with

the slots on the assembly.

High mounted stop light replace-

ment

License plate light bulb replace-

ment

If the light is not operating, have the vehi-

cle checked by an authorized HYUNDAI

dealer.

1. Remove the lens by pressing the tabs.

2. Remove the socket from the lens.

5. Remove the bulb from the socket by

pressing it in and rotating it counter-

clockwise until the tabs on the bulb

align with the slots in the socket. Pull

the bulb out of the socket.

3. Remove the bulb by pulling it straight

out.

4. Install a new bulb in the socket and

install the socket to the lens.

5. Reinstall the lens securely.

6. Insert a new bulb by inserting it into

the socket and rotating it until it locks

into place.

7. Install the socket in the assembly by

aligning the tabs on the socket with the

slots in the assembly. Push the socket

into the assembly and turn the socket

clockwise.

8. Reinstall the light assembly to the

body of the vehicle.

7 66

Maintenance

G220600AUN

Front map lamp

Sunvisor lamp

Interior light bulb replacement

1. Using a flat-blade screwdriver, gently

pry the lens from the interior light

housing.

2. Remove the bulb by pulling it straight

out.

WARNING

OFD077031

OFD077032

OFD077035

OFD077033

Dome lamp

Glove box lamp (if equipped)

Prior to working on the Interior

Lights, ensure that the “OFF” but-

ton is depressed to avoid burning

your fingers or receiving an electric

shock.

3. Install a new bulb in the socket.

4. Align the lens tabs with the interior

light housing notches and snap the

lens into place.

OFD077034

Luggage room lamp (if equipped)

CAUTION

Use care not to dirty or damage

lens, lens tab, and plastic housings.

7 67

Maintenance

APPEARANCE CARE

Exterior care

After washing, rinse the vehicle thor-

oughly with lukewarm or cold water. Do

not allow soap to dry on the finish.

G230101AUN

Exterior general caution

It is very important to follow the label

directions when using any chemical

cleaner or polish. Read all warning and

caution statements that appear on the

label.

CAUTION

• Do not use strong soap, chemical

detergents or hot water, and do

not wash the vehicle in direct

sunlight or when the body of the

vehicle is warm.

G230102CUN

• Be careful when washing the side

vehicle.

Especially, with high-pressure

water.Water may leak through the

windows and wet the interior.

Finish maintenance

Washing

To help protect your vehicle’s finish from

rust and deterioration, wash it thoroughly

and frequently at least once a month with

lukewarm or cold water.

windows

of

your

OJB037800

CAUTION

• To prevent damage to the plastic

parts, do not clean with chemical

solvents or strong detergents.

• Water washing in the engine com-

partment including high pressure

water washing may cause the fail-

ure of electrical circuits located in

the engine compartment.

If you use your vehicle for off-road driv-

ing, you should wash it after each off-

road trip. Pay special attention to the

removal of any accumulation of salt, dirt,

mud, and other foreign materials. Make

sure the drain holes in the lower edges of

the doors and rocker panels are kept

clear and clean.

• Never allow water or other liquids

to come in contact with electri-

cal/electronic components inside

the vehicle as this may damage

them.

WARNING - Wet brakes

After washing the vehicle, test the

brakes while driving slowly to see if

they have been affected by water. If

braking performance is impaired,

dry the brakes by applying them

lightly while maintaining a slow for-

ward speed.

Insects, tar, tree sap, bird droppings,

industrial pollution and similar deposits

can damage your vehicle’s finish if not

removed immediately.

Even prompt washing with plain water

may not completely remove all these

deposits. A mild soap, safe for use on

painted surfaces, may be used.

7 68

Maintenance

G230103AUN

B230104AUN

Waxing

Wax the vehicle when water will no

longer bead on the paint.

Finish damage repair

Bright-metal maintenance

Deep scratches or stone chips in the

painted surface must be repaired

promptly. Exposed metal will quickly rust

and may develop into a major repair

expense.

• To remove road tar and insects, use a

tar remover, not a scraper or other

sharp object.

Always wash and dry the vehicle before

waxing. Use a good quality liquid or

paste wax, and follow the manufacturer’s

instructions. Wax all metal trim to protect

it and to maintain its luster.

• To protect the surfaces of bright-metal

parts from corrosion, apply a coating of

wax or chrome preservative and rub to

a high luster.

Removing oil, tar, and similar materials

with a spot remover will usually strip the

wax from the finish. Be sure to re-wax

these areas even if the rest of the vehicle

does not yet need waxing.

✽

NOTICE

• During winter weather or in coastal

areas, cover the bright metal parts with

a heavier coating of wax or preserva-

tive. If necessary, coat the parts with

non-corrosive petroleum jelly or other

protective compound.

If your vehicle is damaged and requires

any metal repair or replacement, be sure

the body shop applies anti-corrosion

materials to the parts repaired or

replaced.

CAUTION

• Wiping dust or dirt off the body

with a dry cloth will scratch the

finish.

• Do not use steel wool, abrasive

cleaners, or strong detergents

containing highly alkaline or

caustic agents on chrome-plated

or anodized aluminum parts. This

may result in damage to the pro-

tective coating and cause discol-

oration or paint deterioration.

7 69

Maintenance

G230105AUN

G230106AUN

Underbody maintenance

Aluminum wheel maintenance

The aluminum wheels are coated with a

clear protective finish.

WARNING

Corrosive materials used for ice and

snow removal and dust control may col-

lect on the underbody. If these materials

are not removed, accelerated rusting can

occur on underbody parts such as the

fuel lines, frame, floor pan and exhaust

system, even though they have been

treated with rust protection.

After washing the vehicle, test the

brakes while driving slowly to see if

they have been affected by water. If

braking performance is impaired,

dry the brakes by applying them

lightly while maintaining a slow for-

ward speed.

• Do not use any abrasive cleaner, pol-

ishing compound, solvent, or wire

brushes on aluminum wheels. They

may scratch or damage the finish.

• Use only a mild soap or neutral deter-

gent, and rinse thoroughly with water.

Also, be sure to clean the wheels after

driving on salted roads. This helps pre-

vent corrosion.

Thoroughly flush the vehicle underbody

and wheel openings with lukewarm or

cold water once a month, after off-road

driving and at the end of each winter. Pay

special attention to these areas because

it is difficult to see all the mud and dirt. It

will do more harm than good to wet down

the road grime without removing it. The

lower edges of doors, rocker panels, and

frame members have drain holes that

should not be allowed to clog with dirt;

trapped water in these areas can cause

rusting.

• Avoid washing the wheels with high-

speed car wash brushes.

• Do not use any acid detergent. It may

damage and corrode the aluminum

wheels coated with a clear protective

finish.

7 70

Maintenance

G230107AUN

High-corrosion areas

Moisture breeds corrosion

Corrosion protection

Protecting your vehicle from corrosion

If you live in an area where your car is

regularly exposed to corrosive materials,

corrosion protection is particularly impor-

tant. Some of the common causes of

accelerated corrosion are road salts,

dust control chemicals, ocean air and

industrial pollution.

Moisture creates the conditions in which

corrosion is most likely to occur. For

example, corrosion is accelerated by

high humidity, particularly when tempera-

tures are just above freezing. In such

conditions, the corrosive material is kept

in contact with the car surfaces by mois-

ture that is slow to evaporate.

By using the most advanced design and

construction practices to combat corro-

sion, we produces cars of the highest

quality. However, this is only part of the

job. To achieve the long-term corrosion

resistance your vehicle can deliver, the

owner's cooperation and assistance is

also required.

Mud is particularly corrosive because it is

slow to dry and holds moisture in contact

with the vehicle. Although the mud

appears to be dry, it can still retain the

moisture and promote corrosion.

Common causes of corrosion

The most common causes of corrosion

on your car are:

High temperatures can also accelerate

corrosion of parts that are not properly

ventilated so the moisture can be dis-

persed. For all these reasons, it is par-

ticularly important to keep your car clean

and free of mud or accumulations of

other materials. This applies not only to

the visible surfaces but particularly to the

underside of the car.

• Road salt, dirt and moisture that is

allowed to accumulate underneath the

car.

• Removal of paint or protective coatings

by stones, gravel, abrasion or minor

scrapes and dents which leave unpro-

tected metal exposed to corrosion.

7 71

Maintenance

To help prevent corrosion

You can help prevent corrosion from get-

ting started by observing the following:

• When cleaning underneath the car,

give particular attention to the compo-

nents under the fenders and other

areas that are hidden from view. Do a

thorough job; just dampening the accu-

mulated mud rather than washing it

away will accelerate corrosion rather

than prevent it. Water under high pres-

sure and steam are particularly effec-

tive in removing accumulated mud and

corrosive materials.

Keep paint and trim in good condition

Scratches or chips in the finish should be

covered with "touch-up" paint as soon as

possible to reduce the possibility of cor-

rosion. If bare metal is showing through,

the attention of a qualified body and paint

shop is recommended.

Keep your car clean

The best way to prevent corrosion is to

keep your car clean and free of corrosive

materials. Attention to the underside of

the car is particularly important.

Bird droppings : Bird droppings are high-

ly corrosive and may damage painted

surfaces in just a few hours. Always

remove bird droppings as soon as possi-

ble.

• If you live in a high-corrosion area —

where road salts are used, near the

ocean, areas with industrial pollution,

acid rain, etc.—, you should take extra

care to prevent corrosion. In winter,

hose off the underside of your car at

least once a month and be sure to

clean the underside thoroughly when

winter is over.

• When cleaning lower door panels,

rocker panels and frame members, be

sure that drain holes are kept open so

that moisture can escape and not be

trapped inside to accelerate corrosion.

Don't neglect the interior

Moisture can collect under the floor mats

and carpeting to cause corrosion. Check

under the mats periodically to be sure

the carpeting is dry. Use particular care if

you carry fertilizers, cleaning materials or

chemicals in the car.

Keep your garage dry

Don't park your car in a damp, poorly

ventilated garage. This creates a favor-

able environment for corrosion. This is

particularly true if you wash your car in

the garage or drive it into the garage

when it is still wet or covered with snow,

ice or mud. Even a heated garage can

contribute to corrosion unless it is well

ventilated so moisture is dispersed.

These should be carried only in proper

containers and any spills or leaks should

be cleaned up, flushed with clean water

and thoroughly dried.

7 72

Maintenance

G230202AUN

G230203AUN

Interior care

Cleaning the upholstery and interior

trim

Vinyl

Remove dust and loose dirt from vinyl

with a whisk broom or vacuum cleaner.

Clean vinyl surfaces with a vinyl cleaner.

Cleaning the lap/shoulder belt web-

bing

G230201BUN

Interior general precautions

Clean the belt webbing with any mild

soap solution recommended for cleaning

upholstery or carpet. Follow the instruc-

tions provided with the soap. Do not

bleach or re-dye the webbing because

this may weaken it.

Prevent caustic solutions such as per-

fume and cosmetic oil from contacting

the dashboard because they may cause

damage or discoloration. If they do con-

tact the dashboard, wipe them off imme-

diately. See the instructions that follow for

the proper way to clean vinyl.

Fabric

Remove dust and loose dirt from fabric

with a whisk broom or vacuum cleaner.

Clean with a mild soap solution recom-

mended for upholstery or carpets.

Remove fresh spots immediately with a

fabric spot cleaner. If fresh spots do not

receive immediate attention, the fabric

can be stained and its color can be

affected. Also, its fire-resistant properties

can be reduced if the material is not

properly maintained.

G230204AUN

Cleaning the interior window glass

CAUTION

Never allow water or other liquids

If the interior glass surfaces of the vehi-

cle become fogged (that is, covered with

an oily, greasy or waxy film), they should

be cleaned with glass cleaner. Follow the

directions on the glass cleaner container.

to

come

in

contact

with

electrical/electronic components

inside the vehicle as this may dam-

age them.

CAUTION

Do not scrape or scratch the inside

of the rear window. This may result

in damage to the rear window

defroster grid.

CAUTION

When cleaning leather products

(steering wheel, seats etc.), use

neutral detergents or low alcohol

content solutions. If you use high

alcohol content solutions or

acid/alkaline detergents, the color

of the leather may fade or the sur-

face may get stripped off.

CAUTION

Using anything but recommended

cleaners and procedures may affect

the fabric’s appearance and fire-

resistant properties.

7 73

Maintenance

EMISSION CONTROL SYSTEM

G270000AFD

G270200AFD

Caution for the Inspection and

Maintenance Test (With Electronic

Stability Program (ESP) system)

The emission control system of your

vehicle is covered by a written limited

warranty. Please see the warranty infor-

mation contained in the Service Passport

in your vehicle.

2. Evaporative emission control

System

• To prevent the vehicle from misfir-

ing during dynamometer testing,

turn the Electronic Stability

Program (ESP) system off by press-

ing the ESP switch.

The Evaporative Emission Control

System is designed to prevent fuel

vapors from escaping into the atmos-

phere.

Your vehicle is equipped with an emis-

sion control system to meet all emission

regulations.

• After dynamometer testing is com-

pleted, turn the ESP system back on

by pressing the ESP switch again.

G270201AUN

There are three emission control sys-

tems which are as follows.

Canister

Fuel vapors generated inside the fuel

tank are absorbed and stored in the

onboard canister. When the engine is

running, the fuel vapors absorbed in the

canister are drawn into the surge tank

through the purge control solenoid valve.

(1) Crankcase emission control system

(2) Evaporative emission control system

(3) Exhaust emission control system

G270100AUN

1. Crankcase emission control

system

The positive crankcase ventilation sys-

tem is employed to prevent air pollution

caused by blow-by gases being emitted

from the crankcase.This system supplies

fresh filtered air to the crankcase through

the air intake hose. Inside the crankcase,

the fresh air mixes with blow-by gases,

which then pass through the PCV valve

into the induction system.

In order to assure the proper function of

the emission control systems, it is rec-

ommended that you have your car

inspected and maintained by an author-

ized HYUNDAI dealer in accordance with

the maintenance schedule in this manu-

al.

G270202AUN

Purge Control Solenoid Valve (PCSV)

The purge control solenoid valve is con-

trolled by the Engine Control Module

(ECM); when the engine coolant temper-

ature is low during idling, the PCSV clos-

es so that evaporated fuel is not taken

into the engine. After the engine warms-

up during ordinary driving, the PCSV

opens to introduce evaporated fuel to the

engine.

7 74

Maintenance

G270300AUN

G270303BFD

Operating precautions for catalytic

converters (if equipped)

3. Exhaust emission control

system

WARNING - Exhaust

Engine exhaust gases contain car-

bon monoxide (CO). Though color-

less and odorless, it is dangerous

and could be lethal if inhaled.

Follow the instructions following to

avoid CO poisoning.

The Exhaust Emission Control System is

a highly effective system which controls

exhaust emissions while maintaining

good vehicle performance.

WARNING - Fire

A hot exhaust system can ignite

flammable items under your vehi-

cle. Do not park, idle, or drive the

vehicle over or near flammable

objects, such as dry grass, paper,

leaves, etc.

G270301AUN

Vehicle modifications

• Do not operate the engine in confined

or closed areas (such as garages) any

more than what is necessary to move

the vehicle in or out of the area.

This vehicle should not be modified.

Modification of your vehicle could affect

its performance, safety or durability and

may even violate governmental safety

and emissions regulations.

Your vehicle is equipped with a catalytic

converter emission control device.

• When the vehicle is stopped in an

open area for more than a short time

with the engine running, adjust the

ventilation system (as needed) to draw

outside air into the vehicle.

Therefore, the following precautions

must be observed:

In addition, damage or performance

problems resulting from any modification

may not be covered under warranty.

• Use only UNLEADED FUEL for gaso-

line engine.

• Never sit in a parked or stopped vehi-

cle for any extended time with the

engine running.

• Do not operate the vehicle when there

are signs of engine malfunction, such

as misfire or a noticeable loss of per-

formance.

G270302AUN

Engine exhaust gas precautions (car-

bon monoxide)

• When the engine stalls or fails to start,

excessive attempts to restart the

engine may cause damage to the

emission control system.

• Carbon monoxide can be present with

other exhaust fumes. Therefore, if you

smell exhaust fumes of any kind inside

your vehicle, have it inspected and

repaired immediately. If you ever sus-

pect exhaust fumes are coming into

your vehicle, drive it only with all the

windows fully open. Have your vehicle

checked and repaired immediately.

• Do not misuse or abuse the engine.

Examples of misuse are coasting with

the ignition off and descending steep

grades in gear with the ignition off.

• Do not operate the engine at high idle

speed for extended periods (5 minutes

or more).

7 75

Maintenance

• Do not modify or tamper with any part

of the engine or emission control sys-

tem. All inspections and adjustments

must be made by an authorized

HYUNDAI dealer.

Diesel Particulate Filter (if equipped)

If the malfunction indicator light contin-

ues to be blinked in spite of the proce-

dure, please visit an authorized

HYUNDAI dealer and then check the

DPF system.

If you continue to drive with the malfunc-

tion indicator light blinking for a long

time, the DPF system can be damaged

and fuel consumption can be worsen.

The Diesel Particulate Filter (DPF) sys-

tem removes the soot emitted from the

vehicle.

Unlike a disposable air filter, the DPF

system automatically burns (oxidizes)

and removes the accumulated soot

according to the driving condition. In

other words, the active burning by engine

control system and high exhaust gas

temperature caused by normal/high driv-

ing condition burns and removes the

accumulated soot.

However, if the vehicle continues to be

driven at low speed for long time, the

accumulated soot may not be automati-

cally removed because of low exhaust

gas temperature. In this particular case,

the amount of soot is out of detection

limit, the soot oxidation process by

engine control system may not happen

and the malfunction indicator light may

blink.

• Avoid driving with a very low fuel level.

If you run out of gasoline, it could

cause the engine to misfire and result

in excessive loading of the catalytic

converter.

Failure to observe these precautions

could result in damage to the catalytic

converter and to your vehicle.

CAUTION - Diesel Fuel

(if equipped with DPF)

It is recommended to use the regu-

lated automotive diesel fuel for

diesel vehicle equipped with the

DPF system.

Additionally, such actions could void your

warranties.

If you use diesel fuel including high

sulfur (more than 50 ppm sulfur)

and unspecified additives, it can

cause the DPF system to be dam-

aged and white smoke can be emit-

ted.

When the malfunction indicator light

blinks, it may stop blinking by driving the

vehicle at more than 60km/h (37 mph) or

at more than second gear with 1500 ~

2000 engine rpm for a certain time (for

about 25 minutes).

7 76

Maintenance for Your Hyundai I30 4 Door Second Generation (2013-2015)

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