2004-2011 Porsche 911 2 Door Engine User Manual
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Engine for Your Porsche 911 2 Door Sixth Generation (2004-2011)

· 36 ·
Porsche, Weissac h
Engine
Ima ge 000003 
Engine
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· 37 ·
911 Carrera 
First, the good news: The
engine is at the rear. It has
six cylinders and, naturally,
it’s a boxer engine available
with a 3.6-liter or 3.8-liter
capacity and VarioCam Plus.
Now for the even better
news: The 911 features
Direct Fuel Injection (DFI).
For increased output,
increased torque and
increased fuel economy.
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· 38 ·
3.8-liter boxer engi ne
Why it always pays
to take the direct route.
The engine of the 911.
All 911 models feature Direct 
Fuel Injection (DFI). The 3.6-liter 
 horizonta lly opposed engine 
 generates 345 ho rsepow er, and 
the 3.8-liter version has an output 
of 385 horsepower. The results 
are outstanding performance and 
surprisingly low fuel consumption 
and emissions values. All made 
possible thanks to DFI, VarioCam 
Plus, a lightweight construction, 
low fricti on and a num ber of 
 detailed technical soluti ons. 
Direct Fuel Injection (DFI).
With millisecond precision, 
DFI in jects fuel at up  to 
1,740 psi (120 bar),  directly into 
the combustion  chamber by 
means of electro m agn etically 
actuated injection val ves.
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· 39 ·
The 911 | Engine
The spra y and cone angles 
have been optimized for torque, 
power output, fuel consumption 
and emissions by e nabling a 
homogeneous distribution of the 
air/fuel mixture and, therefore, 
effective combustion. W ith direct 
injection, the EMS  SDI 3.1 engine 
cont rol regulates injection timin g 
indi vidually for each cylinder, as 
well as the injection rate for each 
cylinder bank. This  optimizes 
the combustion process and 
fuel economy. A hot-film air 
mas s meter takes care of the 
airflow, so that the combustion 
chambers contain exactly the 
right mixture at all times.
At up to 3200 rpm, the engine 
ope rates wi th dual injection; at  
up  to 2500 rpm, it even  works 
with triple injection. The  required 
volume of fuel is distributed 
 between two or th ree sequential 
injections, respectively—for faster 
heat ing of the catalytic converters 
after a cold start and for  greater 
torque in the upper load range.
DFI im proves the internal cooling 
of the combustion chamber by 
hav ing the mixture prepared 
 directly in the c ylinder. This 
allows for a higher compression 
ratio (12.5:1), which helps to 
deliver more output along with 
enhanced 
engine efficiency. 
Injection is regulated by the 
 electronic engine  management 
system.  The exhaust gas 
cle aning system ensures that 
emissions 
remain well below 
th e strict limits 
of the LEV II 
emissions standard, 
thus helping 
to protect the  environment.
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· 40 ·
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
28
30
31
1. High-pressure pump
2. High-pressure injector
3. Ignition rod module
4. Camshaft controller
5. Valve-lift adjustment
switch valve
10. Combustion chamber with
Alusil cylinder liner
surface
11. Forged aluminum piston
12. Forged connecting rod
13. Crankshaft
14. Water pump
6. Switch tappet with
integrated valve-clearance
compensation
7. Intake camshaft
8. Intake valves
9. Valve spring
Engine cross section: 3.8-liter boxer engine
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· 41 ·
25
27
29
15. Air-conditioning
compressor
16. Power-steering pump
17. Vibration damper
18. Alternator pulley
19. Hydraulic belt tensioner
20. Resonance valve
21. Distribution pipe
22. Selective resonator
23. Intake manifold with
integrated sound chamber
24. Electronically controlled
throttle valve
25. Oil filter
26. Thermostat
27. Evacuating pump
28. Coolant jacket
29. Crankcase breather
30. Timing chain
31. Starter
The 911 | Engine
911 Carrera /911 Targa 4: 345 hp at 6500 rpm, 288 Ib.- ft. at 4400 rpm
911 Carrera S/911 Targa 4S: 385 hp at 6500 rpm, 310 Ib.-ft. at 4400 rpm
Engine Speed (rpm)
Torque (lb.-ft.)
Horsepower (hp)
132
162
191
221
0
27
53
80
107
134
161
188
215
241
268
295
321
345
1500
75002000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000
250
280
310
339
375
400
385 hp
310 lb.-ft.
368
429
456
Engine Speed (rpm)
Torque (lb.-ft.)
Horsepower (hp)
132
162
191
221
0
27
53
80
107
134
161
188
215
241
268
295
321
345
1500
75002000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000
250
280
310
339
375
400
368
429
456
345 hp
288 lb.-ft.
Information Provided by:
· 42 ·
VarioCam Plus System.
VarioCam Plus combi nes variable-
valve timing with two-stage lift  
on t he inlet side. This  results in 
smoother running, better fuel 
economy and lower exhaust 
 emissions. As well as greater top-
end power and low-end torque.
This two-in-one engine concept 
seamlessly adapts in response  
to driver input. The result: 
instant acceleration  and 
extremely smo oth running.
The variation in intake tim ing is 
steplessly  controlled by means  
of an electrohyd raulic r otary 
vane adjuster at the head  of 
the corresponding camshaft.
To improve throttle response 
 during the warm-up phase, 
 VarioCa m Plus selects high valve 
lifts with retarded valve  timing.  
In the mid dle and low load ranges, 
low valve lifts wit h advanced 
 timing reduce fuel consumption 
and exhaust emissions. High  
valve lifts generate high torque 
and maximum output.
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· 43 ·
The 911 | Engine
911 Carrera 4S Cabriolet
Lightweight construction.
The advantages of an all oy 
engine are its low weight and 
reduced fuel consumption.
The intelligent engine design  
saves even more weight, for 
ex ample, by fully integra tin g 
the camshaft bearings into 
the cylinder heads.
Fuel eco nomy has been further 
improved by the eff ectively 
 designed oil-supply system and 
the low mechanical friction of  
the engine .
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· 44 ·
Integrated dry-sump
lubrication.
The purpose of integrated dry-
sump lubrication i s to gu ara ntee 
a reliable oil supply while 
reducing engine temperatures, 
ev en in sportily driven cars.
The oil reservo ir is located inside 
the engine , making an external 
t ank unnecessary. Four oil pumps 
remove the oil from the cylinder 
heads and send it directly into 
the oil s ump. A fifth pump in the 
oil sump directly supplies the 
lubrica ting points in t he engine.
To prevent foaming, the oil is 
channeled through cylinders 
known as s wirl pots. In this 
way, optimal lubrica tion is 
guaranteed at all times, and 
the oil pressure is  always 
maintained at the necessary 
level in order to ensure, for 
ex ample, th at hydraulic valve-
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· 45 ·
The 911 | Engine
911 Carrera 4
cle arance compensation 
rem ains  fully funct ional—a 
condition that is crucial to 
the power and emissions 
characteristics of the engine.
To reduce power losses 
and increase efficiency, an 
electr onicall y controlled oil  
pump supplies oil to the 
lubrica ting points inside the 
engine as and when required. 
This means tha t the oil pump 
does not work so hard when 
there is less demand for 
lubrica tion. The main be nefit 
of an on-de mand oil-supply 
system is optimal  efficiency, 
ensuring low fuel  consumption 
and reduced exhaust emissio ns.
Single-jet spray nozzles cool 
the pi ston crowns with oil from 
the main lubrication circuit—
anot her detailed solution 
that helps to  reduce the 
ther mal load o n the engine.
For the engine, all of these 
detailed solutions mean 
a consistent supply of oil 
regardless of gravi tational 
loads, even in the most 
demanding trac k conditions.
Engine cooling system.
DFI and VarioCam Plus enable  
a tremendous amount of power  
to be produced with reduced 
emissions, fuel consumption 
and noise. The same applies to 
our efficient cross-flow cooling 
 system, as used in motorsport, 
where each engine cylinder is 
 uniformly supplied with coola nt.
In the 3.8-liter engine, the higher 
output demands a c orresponding 
increase in cooling. The solution  
is a more p owerful c oolant 
pump and a more efficient 
oil/coolant heat exchanger 
expanded by two additional f ins.
Ignition.
The ignition system is 
designed for static high-
voltage dist ributio n. Individual 
ignition coils on each of the 
spark plugs ensure perfect 
ignition every time.
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· 46 ·
Air-intake system.
All models have a two-stage 
 resonance intake system, which 
uses the vibrati on of the air as  
i t passes through the i ntake 
 manifold t o inc rease the intake 
volume. The system can  adjust  
to en gine speed.
Benefits of  t his i nclude higher 
torque at low engine speeds and  
a flatter torque curv e.
The entire intake system is made 
from  lightweight  plastic. The 
 air-filter housing of the 3.8-liter 
engine has a var iable geometry 
that brings added character to  
the engine sound, which 
becomes much more 
aggressive at higher rpm.
911 Carrera S with spo rt exhaust system
Information Provided by:
· 47 ·
The 911 | Engine
Exhaust system.
The stainless steel exhaust system 
comprises tw o independent 
and separate exhaust tracts. It s 
 catalytic converters are highly 
temperature-resista nt, and heat  
up  rapidly for effective 
emissions reduction.
Thanks to advances in 
emissions 
technology, the 
converters are able to 
mee t 
strict emissions standards , such 
as LEV II/LEV in the USA.
Using ste reo Lambda control, two 
sensors continuousl y monitor 
the exhaust gas composition 
for each exhaust tract. A furth er 
sensor monitors t he efficiency 
of the  catalytic converters.
In addition, a sport exhaust 
 system is availab le as an 
option. This can be activated 
as desired using a  button 
on t he center console.
911 Carrera S e xhaust system
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· 48 ·
Engine management system.
The EMS SDI 3.1 engine 
managem ent system 
ensures optimal engine 
performance at all times.
In particular, it controls the 
 position of the electronic throttle 
valve (ETV)—a prerequisite for 
com patibility with the Porsche 
Stability Management  (PSM), 
which comes as standard.
 
 Moreov er, it regulates all 
engine-related fun ctions and 
ass emblies 
(see  diagram). The 
results: 
 optimal fuel  econo my, 
  emissions and performance 
in all driving  situations.
Another important function of the 
system is cylinder-specific knock 
cont rol. Since  t he six cylinders 
never all  work unde r exactly  
the same conditi ons, they are 
monitored individually by the 
knock control. The ignition  point  
is shifted  individually, as and when 
necessary to prevent da mage  
to the cylinders and pistons at 
Input data Regulation/control of
Electronic Engine Management
EMS SDI 3.1
Engine load
Lambda Sensor
®
 signals
Knock sensor signals
Engine speed (from crankshaft)
Inlet camshaf t phase angle
Vehicle speed
Air-condit ioning settings 
Temperatures  –  Coolant 
  –  Intake air 
  –  Engine oil 
  – 
Air in engine compartment 
  –  Ambient air
Ignition
Direct Fuel Injection (DFI)
Heating of Lambda Sensors
®
Fuel pumps controlled on demand
Fuel-tank venting
CAN interface with driving dynamics control,  transmission control, immobilizer, i nstrument cluster, c limate control,  
Sport button, Sp ort Plus button, sport exhaust syst em button,  diagnostics, etc.
Engine fan
Starter
Oil pressure, fully variable oil pump
Fuel pressure
Throttle-valve a ngle
Idling via throttle valve  
and ignition
Accelerator pedal Throttle valve
Camshaft posi tion
Valve-li ft switchover  
(VarioCam Plus)
Pressures  –  Engine oil 
  –  Fuel 
  –  Ambient air
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· 49 ·
The 911 | Engine
911 Targa 4S
high engine speeds and loads.  
The onboard diagnostics, which 
are compliant with European 
standards, ensure timely detection 
of any faults a nd de fects that 
may occur in the exhaust and fuel 
systems and notify the dri ver 
 immediately. This also pre ve nts 
increased p ollutant emissions and 
unnecessary fuel consumption.
Servicing.
Every Porsche is designed with 
longevity in mind, and the 911  
is no different. T he alternator, 
power-steering pump and the 
 air-conditioning comp ressor 
are all driven by a single self-
adjusting belt. Hydraulic valve-
cle arance compensation makes 
valve-clea rance adjustment 
unnecessary. The drive chains 
on t he camshafts do not require 
servicing. With the sole exception 
of the spark plugs, the ignition 
system is also maintenance-
free. This all adds up to long 
maintenance intervals.
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