1998-2003 Suzuki Alto 4 Door Charging System -> Diagnosis User Manual
MyCarUserManual.com
USER MANUALS FOR EVERY MAKE & MODEL

Charging System -> Diagnosis for Your Suzuki Alto 4 Door Fifth Generation (1998-2003)

DIAGNOSIS
BATTERY
VISUAL INSPECTION
Check for obvious damage, such as cracked or broken case or
cover, that could permit loss of electrolyte. If obvious damage is
noted, replace battery. Determine cause of damage and correct as
needed.
HYDROMETER TEST
The direct method of checking the battery for state of charge is to
carry out a high rate discharge test, which involves a special pre-
cise voltmeter and an expensive instrument used in the service
shops, but not recommendable to the user of the vehicle.
At 20 _C of battery temperature (electrolyte temperature):
— The battery is in FULLY CHARGED STATE it the electrolyte
S.G. is 1.24.
— The battery is in HALF CHARGED STATE if the S.G. is 1.220.
— The battery is in NEARLY DISCHARGED STATE if the S.G. is
1.150 and is in danger of freezing.
As the S.G. varies with the temperature, if battery temperature is
not at 20_C (68_F), you have to correct your S.G. reading (taken
with your hydrometer) to the value at 20_C (68_F) and apply the
corrected S.G. value to the three-point guide stated value.
For the manner of correction, refer to the graph showing the rela-
tion between S.G. value and temperature at the left.
HOW TO USE THE TEMPERATURE-CORRECTED
STAGE-OF-CHARGE GRAPH
Suppose your S.G. reading is 1.24 and the battery temperature is
–5 _C (23_F). Locate the intersection of the –5 _C line and the 1.24
S.G. line.
The intersection is within the “A” zone (shaded area in the graph)
and that means CHARGED STATE.
To know how much the battery is charged, draw a line parallel to
the zone demarcation line and extend it to the right till it meets with
the percentage scale. In the present example, the line meets at
about 85% point on the percentage scale. Therefore, the battery
is charged up to the 85% level.
6H-6 CHARGING SYSTEM
GENERATOR
CAUTION:
D Do not mistake polarities of IG terminal and L terminal.
D Do not create a short circuit between IG and L termi-
nals. Always connect these terminals through a lamp.
D Do not connect any load between L and E.
D When connecting a charger or a booster battery to ve-
hicle battery, refer to this section describing battery
charging.
B : Generator output (Battery terminal)
D : Dummy terminal
E : Ground
F : Field coil terminal
IG : Ignition terminal
L : Lamp terminal
Trouble in charging system will show up as one or more of following
conditions:
1) Faulty indicator lamp operation.
2) Undercharged battery as evidenced by slow cranking or indica-
tor dark.
3) Overcharged battery as evidenced by excessive spewing of
electrolyte from vents.
Noise from generator may be caused by a loose drive pulley, loose
mounting bolts, worn or dirty bearings, defective diode, or defec-
tive stator.
CHARGING SYSTEM 6H-7
FAULTY INDICATOR LAMP OPERATION
PROBLEM
POSSIBLE CAUSE CORRECTION
Charge light does not
light with ignition ON
and engine off
D Fuse blown
D Light burned out
D Wiring connection loose
D IC regulator or field coil faulty
D Poor contact between brush and slip ring
Check fuse.
Replace light.
Tighten loose connection.
Check generator.
Repair or replace.
Charge light does not
go out with engine running
(battery requires
frequent recharging)
D Drive belt loose or worn
D IC regulator or alternator faulty
D Wiring faulty
Adjust or replace drive belt.
Check charging system.
Repair wiring.
UNDERCHARGED BATTERY
This condition, as evidenced by slow cranking can be caused by
one or more of the following conditions even though indicator lamp
may be operating normal.
Following procedure also applies to cars with voltmeter and amme-
ter.
1) Make sure that undercharged condition has not been caused by
accessories left on for extended period of time.
2) Check drive belt for proper tension.
3) If battery defect is suspected, refer to Battery section.
4) Inspect wiring for defects. Check all connections for tightness
and cleanliness, battery cable connections at battery, starter
and ignition ground cable.
5) Connect voltmeter and ammeter as shown in figure.
Voltmeter
Set between generator B terminal and ground.
Ammeter
Set between generator B terminal and battery (+) terminal.
NOTE:
Use fully charged battery.
6) Measure current and voltage.
1. Generator
2. Ammeter
3. Voltmeter
4. Battery
5. Load
6. Switch
Ammeter between generator (B) terminal
and battery (+) terminal
Voltmeter between
generator (B) terminal
and ground
No-load Check
1) Run engine from idling up to 2,000 rpm and read meters.
NOTE:
Turn off switches of all accessories (wiper, heater etc.).
NOTE:
Consideration should be taken that voltage will differ
somewhat with regulator case temperature as shown in
graph.
6H-8 CHARGING SYSTEM
Standard current 10 A
Standard voltage
14.2 – 14.8 v
Standard
voltage
at 25 _C (77 _F)
Higher Voltage
If voltage is higher than standard value, check ground of brush.
If brush ground is correct, replace IC regulator.
Lower Voltage
If voltage is lower than standard value, proceed to following check.
2) Ground F terminal and start engine, then measure voltage at B
terminal as shown in figure.
D Voltage is higher than standard value
It is considered that generator itself is good but IC regulator
has been damaged, replace IC regulator.
D Voltage is lower than standard value
Generator itself has problem, check the generator.
Load Check
1) Run engine at 2,000 rpm and turn on head light and heater mo-
tor.
2) Measure current and if it is less than 20 A repair or replace gen-
erator.
OVERCHARGED BATTERY
1) To determine battery condition, refer to Battery section in this
DIAGNOSIS.
2) If obvious overcharge condition exists as evidenced by exces-
sive spewing of electrolyte, proceed to disassembly section of
generator service and check field windings for grounds and
shorts. If problem exists, replace rotor.
3) With engine running at 2,000 rpm, measure voltage.
4) If measured voltage is out of standard value, check brush
ground or IC regulator.
CHARGING SYSTEM 6H-9

Related Topics

Popular Owner Manuals