1998-2003 Suzuki Alto 4 Door Engine and Emission Control System -> General Description User Manual
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Engine and Emission Control System -> General Description for Your Suzuki Alto 4 Door Fifth Generation (1998-2003)

6E1-2 ENGINE AND EMISSION CONTROL SYSTEM
GENERAL DESCRIPTION
The engine and emission control system has 4 major
sub-systems: air intake system, fuel delivery system,
electronic control system and emission control sys-
tem.
Air intake system includes air cleaner, MAP sensor,
throttle body, IAC valve and intake manifold.
Fuel delivery system includes fuel pump, delivery
pipe, fuel pressure regulator, fuel injectors, etc.
Electronic control system includes ECM, various sen-
sors and controlled devices.
Emission control system includes EVAP and PCV
systems.
ENGINE AND EMISSION CONTROL SYSTEM 6E1-3
1. Air Cleaner
2. EVAP canister purge valve
3. IAT sensor
4. TP sensor
5. IAC valve
6. MAP sensor
7. A/C evaporator temp. sensor (if equipped)
8. EVAP canister
9. Tank pressure control valve
10. Fuel pressure regulator
11. A/C dual pressure switch (if equipped)
12. PCV valve
13. Fuel injector
14. Oxygen sensor
15. Fuel pump
16. Stop light switch
17. ECT sensor
18. Three way catalytic convertor
19. CMP sensor
20. Main relay
21. Ignitor
22. Blank
23. ECM
24. Radiator fan
25. Radiator fan control relay
26. VSS in combination meter
27. A/C compressor control relay
28. Malfunction indicator lamp in combination meter
29. Blank
30. Ignition switch
31. Starter magnetic switch
32. Main fuse
33. Battery
34. Blank
35. Blank
36. Monitor connector
36-1. Diagnosis switch terminal
36-2. Test switch terminal
36-3. Duty output terminal
37. Blank
38. Heater blower fan switch
39. Electric load (blower fan and small light)
40. Data link connector (DLC)
41. Fuel pump relay
42. Fuel filter
6E1-4 ENGINE AND EMISSION CONTROL SYSTEM
AIR INTAKE SYSTEM
The main components of the air intake system are air
cleaner, air cleaner outlet hose, throttle body, IAC
valve and intake manifold.
The air (by the amount corresponding to the throttle
valve opening and engine speed) is filtered by the air
cleaner, passes through the throttle body, is distrib-
uted by the intake manifold and finally drawn into each
combustion chamber.
When the IAC valve is opened according to the signal
from ECM, the air bypasses the throttle valve through
bypass passage and is finally drawn into the intake
manifold.
1. Air cleaner
2. IAT sensor
3. Air cleaner outlet hose
4. Throttle body
5. Throttle valve
6. IAC valve
7. Intake manifold
8. Cylinder head
9. Exhaust manifold
10. Air flow
11. MAP sensor
12. Engine coolant
FUEL DELIVERY SYSTEM
The fuel delivery system consists of the fuel tank, fuel
pump, fuel filter, fuel pressure regulator, delivery pipe
and fuel injectors.
The fuel in the fuel tank is pumped up by the fuel
pump, filtered by the fuel filter and fed under pressure
to each injector through the delivery pipe. As the fuel
pressure applied to the injector (the fuel pressure in
the fuel feed line) is always kept a certain amount
higher than the pressure in the intake manifold by the
fuel pressure regulator, the fuel is injected into the in-
take port of the cylinder head when the injector opens
according to the injection signal from ECM.
The fuel relieved by the fuel pressure regulator re-
turns through the fuel return line to the fuel tank.
1. Fuel injector
2. Delivery pipe
3. Fuel pressure regulator
4. Intake manifold
5. EVAP canister
6. EVAP canister purge valve
7. Fuel feed line
8. Fuel return line
9. Fuel vapor line
10. Fuel filter
11. Fuel tank
12. Fuel pump
ENGINE AND EMISSION CONTROL SYSTEM 6E1-5
ELECTRONIC CONTROL SYSTEM
The electronic control system consists of 1) various
sensors which detect the state of engine and driving
conditions, 2) ECM which controls various devices
according to the signals from the sensors and 3) vari-
ous controlled devices.
Functionally, it is divided into the following sub sys-
tems:
D Fuel injection control system
D Idle speed control system
D Fuel pump control system
D Ignition control system
D Radiator fan control system
D Evaporative emission control system
D A/C control system (if equipped)
INFORMATION SENSORS
1. MAP sensor
2. TP sensor
3. IAT sensor
4. ECT sensor
5. Oxygen sensor
6. VSS
7. Battery
8. CMP sensor
9. Blank
10. A/C evaporator temp. sensor (if equipped)
11. A/C dual pressure switch (if equipped)
CONTROL DEVICES
a : Fuel injectors
b : EVAP canister purge valve
c : Fuel pump relay
d : Igniter
e : Blank
f : Malfunction indicator lamp
g : Radiator fan control relay
h : IAC valve
i : A/C compressor control relay
(if equipped)
j : Main relay
OTHERS
A : ECM
B : PCV valve
C : EVAP canister
D : Monitor connector
E : DLC
F : Tank pressure control valve
6E1-6 ENGINE AND EMISSION CONTROL SYSTEM
ENGINE AND EMISSION CONTROL SYSTEM 6E1-7
TERMINAL ARRANGEMENT OF ECM COUPLER (VIEWED FROM HARNESS SIDE)
1. Fuel injector No.1
2. Fuel injector No.2
3. Fuel injector No.3
4. Blank
5. Idle air control (IAC) valve
6. EVAP canister purge valve
7. Fuel pump relay
8. Fuel pump
9. Radiator fan control relay
10. Radiator fan motor
11. Malfunction indicator light
12. Monitor connector
13. Igniter
14. Capacitor (noise suppressor)
15. Engine coolant temp. (ECT) sensor
with gauge
16. ECT sensor
17. ECT gauge
18. A/C compressor control relay
(if equipped)
19. Blank
20. Main relay
21. Starter magnetic switch
22. Camshaft position (CMP) sensor
23. To Combination meter
24. Vehicle speed sensor (VSS)
(reed switch)
25. Manifold absolute pressure (MAP)
sensor
26. Throttle position (TP) sensor
27. Blank
28. Intake air temp.(IAT) sensor
29. A/C evaporator temp. sensor
(if equipped)
30. Oxygen sensor
31. Blank
32. Stop light switch
33. Small light switch
34. Heater blower motor switch
35. Heater blower motor
36. A/C dual pressure switch (if equipped)
37. A/C switch (if equipped)
38. Blank
39. Data link connector
TERMINAL
CIRCUIT
E34-1
E34-2
E34-3
E34-4
E34-5
E34-6
E34-7
E34-8
E34-9
E34-10
E34-11
E34-12
E34-13
E34-14
E34-15
E34-16
E34-17
E34-18
E34-19
E34-20
E34-21
E34-22
E33-201
E33-202
E33-203
E33-204
E33-205
E33-206
E33-207
E33-208
E33-209
E33-210
E33-211
E33-212
E33-213
E33-214
E33-215
E33-216
Blank
IAC valve
Blank
Blank
Blank
Blank
Test switch terminal
Diagnosis switch terminal
Electric load signal for blower
fan motor
Stop light switch
(brake pedal switch)
Blank
Data link connector
Engine starter switch
(engine starter signal)
Blank
Blank
Blank
Duty output terminal
Electric load signal for small
light switch and rear defogger
A/C ON signal from A/C switch
(if equipped)
Blank
Blank
Sensor ground
Power supply for sensor
Blank
CMP sensor (+)
VSS
MAP sensor
TP sensor
A/C evaporator temp. sensor
(with A/C)
ECT sensor
Blank
Blank
CMP sensor (–)
Blank
Oxygen sensor
IAT sensor
Blank
A/C compressor magnet clutch
(with A/C)
CIRCUIT
E32-301
E32-302
E32-303
E32-304
E32-305
E32-306
E32-307
E32-308
E32-309
E32-310
E32-311
E32-312
E32-313
E32-314
E32-315
E32-316
E32-317
E32-318
E32-319
E32-320
E32-321
E32-322
E32-323
E32-324
E32-325
E32-326
Ground
Power source
Blank
Blank
Blank
Blank
EVAP canister purge valve
Blank
Blank
Igniter
Fuel injector No. 3
Fuel injector No. 1
Ground
Power source for backup
Power source
Blank
Malfunction indicator light
Fuel pump relay
Main relay
Radiator fan control relay
Blank
Blank
Blank
Blank
Fuel injector No. 2
Ground
TERMINAL
6E1-8 ENGINE AND EMISSION CONTROL SYSTEM
IAC
valve
INTAKE
MANIFOLD
THROTTLE
BODY
AIR
CLEANER
OUTLET
HOSE
TP sensor
ENGINE
EXHAUST
MANIFOLD
ECT
sensor
CMP
sensor
Oxygen sensor
3 WAY
CATALYTIC
CONVERTER
Camshaft and
each piston
position
FUEL
INJECTOR
Intake air
temp.
Throttle valve
opening
Fuel pump
Engine coolant
temp.
Exhaust oxygen
concentration
D Battery voltage
D Vehicle speed
D Engine start signal
D Diagnosis signal
D Test signal
D Electric load signal
ECM
Fuel pump
relay
Fuel injection control
Idle air control
EVAP
canister
purge valve
Radiator fan
control relay
Malfunction
indicator lamp
A/C compressor
control relay
(if equipped)
Air
Fuel
Exhaust gas
Pressure in
intake
manifold
IAT
sensor
Igniter
AIR
CLEANER
MAP sensor
INFORMATION
SENSORS
(input)
CONTROL
DEVICE
(output)
ENGINE AND EMISSION CONTROL SYSTEM 6E1-9
ENGINE & EMISSION CONTROL INPUT/OUTPUT TABLE
CMP sensor
MAP sensor
TP sensor
ECT sensor
IAT sensor
O2 sensor
VSS
Electric load signal
Starter switch
Battery voltage
Stop lamp switch
A/C switch
Diagnosis switch
Test switch
Fuel injector f f f f f f f f
IAC valve f f f f f f f f
Fuel pump relay f f
Igniter f f f f f f
EVAP canister purge valve f f f f f f
MIL f f f f f f f f
Radiator fan relay f f
A/C compressor relay f f f f f

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