2022-2025 Volkswagen Amarok Truck General information -> 1.12 Assemblies and ergonomics ? specifications User Manual
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General information -> 1.12 Assemblies and ergonomics ? specifications for Your Volkswagen Amarok Truck Second Generation (2022-2025)

1.12 Assemblies and ergonomics specifications  
1.12.1 Recommended body dimensions  
Warning note  
Vehicles equipped with Electronic Stability Control  
(ESC) must not have the wheelbase modified or any  
type of frame extension.  
Ensure that the mass added to the vehicle does not  
have an adverse effect on vehicle stability.  
Information  
Extreme rear overhang can result in unacceptable  
loading conditions, which can reduce the load on the  
front axle and result in unacceptable handling and  
braking characteristics. Ensure that the centre of  
gravity of the body and payload are not outside the  
recommended range.  
An excessively high centre of gravity could affect  
vehicle stability. Make sure that the centre of gravity  
of the body and the payload is not outside the  
recommended range.  
(See also chapter 5.1 “Body”)  
If there is a frame extension behind the rear axle, we  
recommend limiting the total rear overhang to a  
maximum of 50% of the vehicle wheelbase.  
If a ball coupling is attached to the vehicle, the body  
dimensions must include a clearance zone for ball  
couplings in accordance with local statutory  
requirements.  
If the conversion requires an overhang of more than  
50%, please contact your Volkswagen Commercial  
Vehicles partner or importer.  
Load-bearing structures should not be mounted on an  
existing cargo box. Mounting points for the body are  
provided on the frame.  
Volkswagen Commercial Vehicles Body builder guidelines February 2023 edition  
The new Amarok Page 41 of 166  
Dimensions (mm)  
Double cab  
Description  
A
Frame length behind the rear of the cab (without tail light cross member) 1,517 mm  
B
C
Legislation on underbody bars and towing devices must be complied with  
Maximum recommended exterior vehicle size *  
2,400 above top of frame, provided load distribution  
requirements are met  
497 mm  
D
E
Centre line from front outside of body to rear axle  
Maximum recommended rear overhang  
(50% of vehicle wheelbase), provided load distribution  
requirements are met  
F
G
H
J
Distance between the rear of the cab and the vehicle body  
At least 25 mm  
Ensure that local lighting laws are complied with. See also: Exterior lighting (chapter 4.6).  
Distance between the top of the cab and the vehicle body  
Maximum exterior vehicle width (without side step)  
30 mm  
1,910  
Volkswagen Commercial Vehicles Body builder guidelines February 2023 edition  
The new Amarok Page 42 of 166  
*For WLTP markets, these dimensions should be disregarded. Refer to the relevant WLTP dimensions. See also chapter 1.11 “Assemblies  
and ergonomics”.  
All dimensions (shown in mm) are subject to manufacturing tolerances and refer to minimum specification models that do not include  
additional equipment. The illustrations are for orientation purposes only.  
1.12.2 Chassis cab body basic dimensions and weights  
Chassis cab body double cab illustrated  
Volkswagen Commercial Vehicles Body builder guidelines February 2023 edition  
The new Amarok Page 43 of 166  
Chassis cab body  
Description  
Double cab  
5,370/5,225  
1,910  
A
B
Overall length (mm) (with rear bumper) / (without rear bumper)  
Overall width without exterior mirrors without side step (mm)  
C
C
D
E
E
F
Overall height (mm)  
1,7721,781  
1,8771,886  
3,270  
Overall height * (mm) (brought to the base of the aerial mast)  
Wheelbase (mm)  
Toe (mm)  
1,650  
Toe * (mm)  
1,620  
Rear overhang (mm) (with rear bumper) / (without rear bumper) (without 1,215/1,070  
ball coupling)  
* Vehicles with raised ride height, 4x2 High Ride and 4x4  
1.12.3 Unladen mass and payload  
Warning note  
Check local regulations for legal requirements.  
Details on vehicle kerb mass and payload capacities can be provided by your Volkswagen Commercial Vehicles partner or importer.  
1.12.4 Gross vehicle mass and axle load  
Warning note  
Check local regulations for legal requirements.  
Details on the axle loads for your vehicle can be provided by your Volkswagen Commercial Vehicles partner or importer .  
Volkswagen Commercial Vehicles Body builder guidelines February 2023 edition  
The new Amarok Page 44 of 166  
1.12.5 Front, rear and side skid plate  
Warning note  
Check local regulations for legal requirements.  
Front skid plate, rear skid plate and side skid plate must meet the requirements of local design regulations.  
1.12.6 Rear skid plate chassis with cab  
Warning note  
Warning note  
Check local regulations for legal requirements.  
Warning  
The rear skid plate must be designed in accordance with ECE 58 or applicable local legislation if required by local market regulations.  
1.13 Components specifications  
Material specification, strength and torque  
Standard material and tightening torques (Nm) for screws/bolts: ISO 898-1, nuts: ISO 898-2  
Category 4.8  
Minimum  
Category 8.8  
Minimum  
Category 10.9  
Thread size  
M4  
Maximum  
1.4  
Maximum  
3.4  
Minimum  
Maximum  
1.1  
2.2  
3.7  
2.4  
4.9  
8.5  
20  
M5  
2.7  
6.7  
M6  
4.7  
11.5  
28  
11  
25  
15  
35  
M8  
M10  
M12  
M14  
M16  
M18  
M20  
M22  
M24  
41  
55  
50  
70  
68  
92  
95  
125  
200  
310  
400  
540  
745  
945  
113  
170  
250  
345  
470  
600  
153  
230  
315  
430  
590  
750  
150  
230  
315  
435  
590  
755  
This torque table is a recommendation and the body builder is responsible for ensuring the optimum torque on the assembled  
component. For a specific vehicle torque specification, refer to the corresponding VW Commercial Vehicles workshop manual or contact  
your local Volkswagen Commercial Vehicles partner or importer.  
Volkswagen Commercial Vehicles Body builder guidelines February 2023 edition  
The new Amarok Page 45 of 166  

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