2003-2021 Volkswagen Fox SUV Exhaustsystem -> 1 Exhaust system components - remove and install User Manual
MyCarUserManual.com
USER MANUALS FOR EVERY MAKE & MODEL

Exhaustsystem -> 1 Exhaust system components - remove and install for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
26 – Exhaust system  
1
Exhaust system components - re‐  
move and install  
Note  
After installation works, make sure the exhaust system is not  
tensioned and that there is a suitable distance from the body.  
If necessary, loosen double and retaining clamps and align the  
muffler and exhaust tube in a way that there is always a suit‐  
able distance from the body and that the supports have a  
uniform load.  
Always replace self-locking nuts.  
lk  
WARNING  
Always replace self-locking nuts and screws subject to angular  
torque  
Exhaust manifold, catalyst and front exhaust pipe with intermedi‐  
ate muffler and installation parts ⇒ page 106 .0  
Rear muffler with supports ⇒ page 107 .  
1. Exhaust system components - remove and install  
105  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
1.1  
Exhaust manifold, catalyst and front exhaust pipe with intermediate muffler  
1 - Heat deflector  
❑ Install without tension.  
2 - 10 Nm  
3 - Exhaust manifold  
❑ For removal, remove  
heat deflector and loos‐  
en front pipe.  
4 - Lambda probe -G39- , 50  
Nm  
❑ Lubricate only the  
thread with High-tem‐  
perature paste -G 052  
112 A3- ; High-tempera‐  
ture paste -G 052 112  
A3- should not enter in  
the grooves on the body  
of the Lambda probe -  
G39- .  
❑ Remove and install with  
the Socket set for Lamb‐  
da probe -3337- .  
❑ In case of leakage, cut  
and replace the sealing  
ring.  
5 - Gasket  
❑ Replace.  
6 - Heat deflector  
7 - Heat deflector  
❑ For Generator (Alterna‐  
tor) -C- .  
8 - 20 Nm  
9 - Double clamp  
10 - Tube  
11 - For rear muffler  
12 - Self-locking nut  
❑ 25 Nm  
❑ Replace after each removal.  
13 - Front tube with intermediate muffler  
14 - Intermediate muffler  
15 - Sustaining handle  
❑ Replace if damaged  
16 - Self-locking nut  
❑ 40 Nm  
❑ Replace after each removal.  
17 - Lambda probe after the catalytic converter -G130 - , 50 Nm  
❑ Lubricate only the thread with High-temperature paste -G 052 112 A3- ; High-temperature paste -G 052  
112 A3- should not enter in the grooves on the Lambda probe -G130- body, after the catalytic converter.  
❑ Remove and install with the Socket set for Lambda probe -3337- .  
❑ In case of leakage, cut and replace the sealing ring.  
106  
Rep. Gr.26 - Exhaust system  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
18 - Gasket  
❑ Replace.  
19 - 10 Nm  
20 - Self-locking nut  
❑ 25 Nm  
❑ Replace after each removal.  
1.2  
Rear muffler with supports  
1 - Exhaust back tube with muf‐  
fler  
2 - Sustaining handle  
❑ Replace when dam‐  
aged.  
❑ Remove with the Hook -  
VW 5812- .  
3 - Separation point  
❑ Identified by a re-entry  
on the connecting pipe.  
❑ As standard items, the  
rear muffler with ex‐  
haust tube as one part  
are mounted. For repair,  
the rear muffler is sup‐  
plied individually with  
one double clamp.  
❑ Separate perpendicu‐  
larly the connecting pipe  
at the separation point  
with one Pneumatic  
Saw -EQ 7415- or Pneu‐  
matic Saw -VAG 1523A-  
or Tube cutter -VAS  
6254- ⇒ page 108  
4 - Rear muffler  
1. Exhaust system components - remove and install  
107  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
Separation point on the exhaust tube  
WARNING  
Wear protection goggles and clothing to prevent from injuries  
caused by metallic filings.  
– Cut exhaust tube in right angle on the -arrow 2- separation  
point.  
– When installing, position the repair double clamp -4- on the  
side marks-arrows 1 and 3-. Tightening torque 25 Nm.  
lk  
108  
Rep. Gr.26 - Exhaust system  

Related Topics

Popular Owner Manuals