Get Second Generation (2003-2021) Volkswagen Fox SUV Handbook, User Manuals & Guides

1 Technical Data 1.1 Engine number 1.2 Engine features

1 Engine - remove and install 1.1 Removal - indications 1.2 Additional notes and assembly works in vehicles with air conditioning 1.3 Installation 1.4 Tightening torques

1 Engine - disassemble and assemble 1.1 Part I - Operating Poly-V belt 1.2 Part II - Operating the chain 1.3 Poly-V belt - remove and install 1.4 Control box - remove and install 2 Engine block, seals 2.1 Crankshaft seals 2.2 Crankshaft seal (pulley side) - replace 2.3 Crankshaft seal (flywheel side) - replace

1 Cylinder head 1.1 Cylinder head - disassemble and assemble 1.2 Cylinder head - remove and install 1.3 Distribution times - check 1.4 Roller chains - remove and install 1.5 Distribution times - adjust 1.6 Compression - check 2 Camshaft mechanism - repair 2.1 Camshaft mechanism - repair 2.2 Camshaft - check axial clearance 2.3 Valve seat - trim 2.4 Valve guides - check 2.5 Valve stem seal - replace

1 Lubrication system components - remove and install 1.1 Engine oil 1.2 Oil crankcase - remove and install 1.3 Oil pressure and Oil pressure switch F1 - check

1 Cooling system components - remove and install 1.1 Cooling system components on body side 1.2 Cooling system components, engine side 1.3 Cooling system hose connection diagram 1.4 Cooling system - drain and replenish 1.5 Radiator - remove and install 1.6 Water pump - remove and install

1 Fuel supply system components - remove and install 1.1 Fuel supply system components - remove and install 1.2 Safety measures in fuel supply works 1.3 Cleaning rules 1.4 Fuel pump (pre-supply pump) G6 - remove and install 1.5 Fuel level sensor G - remove and install 1.6 Fuel reservoir - remove and install 1.7 Fuel shut off in case of accident 1.8 Fuel pump (pre-supply pump) G6 - check 1.9 Supply system - drain the air 2 Activated charcoal filter system 2.1 Operation 2.2 Activated charcoal filter system components - repair 2.3 Reservoir ventilation - check 3 Engine power electronic adjustment (electronic accelerator) 3.1 Operation 3.2 Engine power electronic adjustment (electronic accelerator)

1 Injection system - repair 1.1 Component location 1.2 Fuel injection components - remove and install 1.3 Intake manifold - remove and install 1.4 Fuel distributor with injection valves - remove and install 1.5 Air filter set - disassemble and assemble 1.6 Air filter set - remove and install 1.7 Safety measures 1.8 Cleaning rules 1.9 Technical data 2 Check components 2.1 Injection valves - check 2.2 Residual pressure and fuel pressure regulator - check 3 Engine control unit J623 3.1 Engine control unit J623 - remove and install 3.2 Check and erase the fault memory in the Engine control unit J623 3.3 Functions and components - adapt

1 Exhaust system components - remove and install 1.1 Exhaust manifold, catalyst and front exhaust pipe with intermediate muffler 1.2 Rear muffler with supports

1 Ignition system - repair 1.1 Ignition system components - remove and install 1.2 Ignition coils with final power stages - remove and install 1.3 Safety measures 1.4 Test data, Spark plugs Q