2003-2021 Volkswagen Fox SUV Lubricationsystem -> 1.2 Oil crankcase - remove and install User Manual
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Lubricationsystem -> 1.2 Oil crankcase - remove and install for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
21 - Guide tube  
22 - Oil dipstick  
❑ Oil level shall not exceed the max. mark! !  
❑ Marks ⇒ page 48  
23 - Support  
24 - Oil Filter  
❑ Tighten manually.  
25 - 25 Nm  
Marks on the oil dipstick  
1 - max. - marks.  
2 - min. - marks.  
3 - -a- - Region between the upper corner of the engraved re‐  
gion and the max. mark: do not replenish with oil.  
4 - -b- - Level is on the engraved area: the oil may be refilled.  
5 - -c- - Area between min. mark and lower corner of engraved  
area: refill, at most, 0.5 l of oil  
1.2  
Oil crankcase - remove and install  
Special tools and workshop equipment required  
♦ Torque wrench - 5 to 50 Nm (enc. 1/2") -VAG 1331-  
lk  
♦ Portable drilling machine with plastic brush  
♦ Flat spatula  
♦ Silicone sealant for engine -D 176 404 A2-  
♦ Goggles  
1.2.1  
Removal  
– Drain engine oil.  
– Remove fastening nuts from exhaust front tube on catalytic  
converter and from support strap on transmission.  
– Move front tube away.  
– Remove crankcase fastening bolts.  
– Remove oil crankcase. If necessary, loosen oil crankcase by  
tapping slightly with a rubber hammer.  
48  
Rep. Gr.17 - Lubrication system  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
– Remove with a flat spatula the residues of Engine silicone  
sealant -D 176 404 A2- present on the engine block.  
– Remove Engine silicone sealant -D 176 404 A2- residues from  
oil crankcase with a portable drill and plastic brush (wear gog‐  
gles).  
– Clean the sealing surfaces. Must be lubricating oil free.  
1.2.2  
Installation  
lk  
Note  
Observe the expiry date for the Engine silicone sealant -D 176  
404 A2- .  
Oil crankcase must be installed within five minutes after ap‐  
plying the Engine silicone seal - D 176 404 A2- .  
The oil crankcase is more easily and safely installed if threa‐  
ded bolts M6 are used as guides in two points of the engine  
block flange.  
– Cut the tube nozzle by the front mark (Ø nozzle approx. 3 mm).  
– Apply the Engine silicone sealant -D 176 404 A2- , as shown,  
onto clean sealing surface of oil pan. The cord of Engine sili‐  
cone sealant -D 176 404 A2- must be:  
♦ 2...3 mm thick  
♦ Circle from inside the bolt holes -arrows-.  
Note  
The Engine silicone sealant - D 176 404 A2- cord should not be  
thicker, otherwise, the excess Engine silicone sealant -D 176 404  
A2- may reach the oil pan and clog the filter in the oil suction tube.  
– Immediately install the oil crankcase and tighten bolts in the  
indicated sequence:  
– Tighten oil crankcase bolts to 15 Nm torque.  
Note  
After installing the crankcase, the Engine silicone sealant -D 176  
404 A2- must dry within approximately 30 minutes. After that, the  
engine may be replenished with engine oil.  
1. Lubrication system components - remove and install  
49  

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