2003-2021 Volkswagen Fox SUV Supplysystem-fuelinjection -> 2 Check components User Manual
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Supplysystem-fuelinjection -> 2 Check components for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
2
Check components  
Check injection valves ⇒ page 95 .  
Check fuel pressure regulator and residual pressure  
⇒ page 98 .  
lk  
2.1  
Injection valves - check  
Special tools and workshop  
equipment required  
♦ Torque wrench - 5 to 50 Nm  
(enc. 1/2") -VAG 1331-  
♦ Remote control -VAG  
1348A-  
♦ Auxiliary measuring cable  
set - VAG 1594C-  
♦ Flow comparison meter -  
VAG 1602-  
2.1.1  
2.1.2  
Injection valve flow and tightness -  
check  
Check conditions  
•
Fuel pressure must be OK ⇒ page 98 .  
•
Residual pressure and fuel pressure regulator - check  
⇒ page 98 .  
2. Check components  
95  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
2.1.3  
Checking process  
– Remove 2-pole connector from the Cooling system tempera‐  
ture sensor -G62- -arrow-.  
lk  
– Connect the Digital potentiometer (included at VAG 1594C) -  
VAG 1630- to 1+2 contacts of the connector for coolant tem‐  
perature sensor -G62 - and adjust the connected side to 15  
kO.  
– Remove supply hose in the fuel distributor -1- and install it over  
the oil separator -2- hose.  
– Remove injection valve harness -3- from fuel distributor bear‐  
ings.  
– Remove bolts fastening the fuel distributor-4-.  
– Disengage ignition coil connectors -5-.  
2.1.4  
2.1.5  
Tightness - check  
Check conditions  
•
Fuel distributor removed from cylinder head.  
– Keep a container below the injection valves with the connec‐  
tors removed.  
– Ask someone else to operate the starter motor.  
Fuel loss cannot exceed 2 drops a minute.  
If the fuel loss is greater:  
– Turn the ignition off.  
96  
Rep. Gr.24 - Supply system - fuel injection  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
– Replace damaged injection valve ⇒ page 90 .  
Injection valves are installed in the reversed order. Please note  
the following:  
•
All of the injection valve sealing rings must be replaced and  
slightly lubricated with clean engine oil.  
•
Install the fuel distributor, with injection valves locked, on the  
intake manifold and fasten it evenly.  
2.1.6  
Injection valve flow - check  
– Connect one injection valve contact, to be checked, to the  
motor earth strap with Auxiliary measuring cable set -VAG  
1594C- .  
lk  
– Connect the other injection valve contact with Remote control  
-VAG 1348/3A- and Adapting cable -VAG 1348/3-2- to the  
Battery - A- positive terminal.  
– Turn ignition on; Fuel pump (pre-supply pump) -G6- must  
work:  
– Remove three graduated containers from the Flow compari‐  
son meter -VAG 1602- .  
– Remove fuel distributor from intake manifold.  
– Place the injection valve to be checked in a graduated con‐  
tainer.  
– Remove the connectors from the injection valves that are not  
being tested.  
– Activate the Remote control -VAG 1348/3A- once more for 30  
seconds.  
– Do the same for the remaining injection valves.  
Note  
Use one graduated container for each injection valve.  
– After all injection valves have been tested, place graduated  
containers over a flat surface and compare the injection flow.  
Nominal value: 85...91 ml per each valve.  
If the measured values of one or more injection valves are above  
or below the nominal value:  
– Replace damaged injection valve.  
2. Check components  
97  

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