2003-2021 Volkswagen Fox SUV Supplysystem-fuelinjection -> 2 Check components User Manual
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Supplysystem-fuelinjection -> 2 Check components for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
2
Check components  
Check injection valves ⇒ page 95 .  
Check fuel pressure regulator and residual pressure  
⇒ page 98 .  
lk  
2.1  
Injection valves - check  
Special tools and workshop  
equipment required  
♦ Torque wrench - 5 to 50 Nm  
(enc. 1/2") -VAG 1331-  
♦ Remote control -VAG  
1348A-  
♦ Auxiliary measuring cable  
set - VAG 1594C-  
♦ Flow comparison meter -  
VAG 1602-  
2.1.1  
2.1.2  
Injection valve flow and tightness -  
check  
Check conditions  
Fuel pressure must be OK ⇒ page 98 .  
Residual pressure and fuel pressure regulator - check  
⇒ page 98 .  
2. Check components  
95  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
2.1.3  
Checking process  
– Remove 2-pole connector from the Cooling system tempera‐  
ture sensor -G62- -arrow-.  
lk  
– Connect the Digital potentiometer (included at VAG 1594C) -  
VAG 1630- to 1+2 contacts of the connector for coolant tem‐  
perature sensor -G62 - and adjust the connected side to 15  
kO.  
– Remove supply hose in the fuel distributor -1- and install it over  
the oil separator -2- hose.  
– Remove injection valve harness -3- from fuel distributor bear‐  
ings.  
– Remove bolts fastening the fuel distributor-4-.  
– Disengage ignition coil connectors -5-.  
2.1.4  
2.1.5  
Tightness - check  
Check conditions  
Fuel distributor removed from cylinder head.  
– Keep a container below the injection valves with the connec‐  
tors removed.  
– Ask someone else to operate the starter motor.  
Fuel loss cannot exceed 2 drops a minute.  
If the fuel loss is greater:  
– Turn the ignition off.  
96  
Rep. Gr.24 - Supply system - fuel injection  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
– Replace damaged injection valve ⇒ page 90 .  
Injection valves are installed in the reversed order. Please note  
the following:  
All of the injection valve sealing rings must be replaced and  
slightly lubricated with clean engine oil.  
Install the fuel distributor, with injection valves locked, on the  
intake manifold and fasten it evenly.  
2.1.6  
Injection valve flow - check  
– Connect one injection valve contact, to be checked, to the  
motor earth strap with Auxiliary measuring cable set -VAG  
1594C- .  
lk  
– Connect the other injection valve contact with Remote control  
-VAG 1348/3A- and Adapting cable -VAG 1348/3-2- to the  
Battery - A- positive terminal.  
– Turn ignition on; Fuel pump (pre-supply pump) -G6- must  
work:  
– Remove three graduated containers from the Flow compari‐  
son meter -VAG 1602- .  
– Remove fuel distributor from intake manifold.  
– Place the injection valve to be checked in a graduated con‐  
tainer.  
– Remove the connectors from the injection valves that are not  
being tested.  
– Activate the Remote control -VAG 1348/3A- once more for 30  
seconds.  
– Do the same for the remaining injection valves.  
Note  
Use one graduated container for each injection valve.  
– After all injection valves have been tested, place graduated  
containers over a flat surface and compare the injection flow.  
Nominal value: 85...91 ml per each valve.  
If the measured values of one or more injection valves are above  
or below the nominal value:  
– Replace damaged injection valve.  
2. Check components  
97  

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