2003-2021 Volkswagen Fox SUV Cylinderhead,valvecontrolmechanism -> 1.2 Cylinder head - remove and install User Manual
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Cylinderhead,valvecontrolmechanism -> 1.2 Cylinder head - remove and install for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
lk  
1.2  
Cylinder head - remove and install  
Special tools and workshop  
equipment required  
♦ Guides -3450-  
♦ Support -T10358-  
♦ Torque wrench - 5 to 50 Nm  
(enc. 1/2") -VAG 1331-  
♦ "Torque wrench - 40 to 200  
Nm (enc. 1/2")" - VAG  
1332-  
♦ Support or VW 061  
-10-222A-  
•
The engine must be warm, at most.  
1.2.1  
Removal  
– Dismount the engine cover by pulling on the places marked  
with -arrows-.  
– Install Support or VW 061 -10-222A- , as illustrated, and install  
on lifting eye-arrow-.  
– Remove control box ⇒ page 15 .  
– Remove water pump pulley.  
1. Cylinder head  
25  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
– Pull out the intake air duct of the air filter-arrow-.  
Engage the first gear so that the fastening element of the gear  
selection cable -1- allows access to the transmission fastening  
nut -2- and battery earth strap.  
– Loosen the transmission fastening nut and battery earth strap  
and install the Support -T10358- , as illustrated.  
– Engage the hooks on the Support or VW 061 -10-222A - to the  
Support -T10358- , as illustrated.  
– Turn the spindle until the hooks are subjecto to a slight tension.  
– Disengage hook -1-from the left lifting eyelet and move the left  
spindle on the Support or VW 061 -10-222A- .  
– Remove intake manifold ⇒ page 89 .  
– Remove the roller chains ⇒ page 30 .  
– Remove the engine cylinder head cover.  
– Remove entire fuel distributor, with all injection valves, from  
the engine cylinder head.  
– Disconnect all the other connection tubes of the cooling, vac‐  
uum and intake systems from the engine cylinder head.  
– Loosen front exhaust pipe from exhaust manifold.  
26  
Rep. Gr.15 - Cylinder head, valve control mechanism  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
– Loosen and remove screws from the engine cylinder head ac‐  
cording to the sequence indicated.  
– Remove engine cylinder head carefully.  
lk  
1.2.2  
Installation  
Note  
♦ Only remove the new cylinder head sealing gasket from the  
package immediately before installation.  
♦ Handle the new gasket as carefully as possible. Damages  
cause leaks.  
– Place clean cloths on the cylinders so as to prevent polishing  
impurities and residues from entering the cylinders and pis‐  
tons.  
– Prevent polishing impurities and residues from entering cool‐  
ing system.  
– Carefully clean engine cylinder head and engine block sealing  
surfaces. Make sure no sores or burrs are produced (when  
using sandpaper, the grain shall not be lower than 100).  
– Carefully remove polishing and sand paper residues as well  
as the cloths.  
– Place cylinder 1 piston in TDC and quickly return crankshaft.  
– Install new cylinder head gasket on centering guides-A-. In‐  
scription (part number) -B- must be visible.  
– Install engine cylinder head, install the 8 bolts manually.  
1. Cylinder head  
27  

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