2003-2021 Volkswagen Fox SUV Cylinderhead,valvecontrolmechanism -> 1.2 Cylinder head - remove and install User Manual
MyCarUserManual.com
USER MANUALS FOR EVERY MAKE & MODEL

Cylinderhead,valvecontrolmechanism -> 1.2 Cylinder head - remove and install for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
lk  
1.2  
Cylinder head - remove and install  
Special tools and workshop  
equipment required  
♦ Guides -3450-  
♦ Support -T10358-  
♦ Torque wrench - 5 to 50 Nm  
(enc. 1/2") -VAG 1331-  
♦ "Torque wrench - 40 to 200  
Nm (enc. 1/2")" - VAG  
1332-  
♦ Support or VW 061  
-10-222A-  
The engine must be warm, at most.  
1.2.1  
Removal  
– Dismount the engine cover by pulling on the places marked  
with -arrows-.  
– Install Support or VW 061 -10-222A- , as illustrated, and install  
on lifting eye-arrow-.  
– Remove control box ⇒ page 15 .  
– Remove water pump pulley.  
1. Cylinder head  
25  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
– Pull out the intake air duct of the air filter-arrow-.  
Engage the first gear so that the fastening element of the gear  
selection cable -1- allows access to the transmission fastening  
nut -2- and battery earth strap.  
– Loosen the transmission fastening nut and battery earth strap  
and install the Support -T10358- , as illustrated.  
– Engage the hooks on the Support or VW 061 -10-222A - to the  
Support -T10358- , as illustrated.  
– Turn the spindle until the hooks are subjecto to a slight tension.  
– Disengage hook -1-from the left lifting eyelet and move the left  
spindle on the Support or VW 061 -10-222A- .  
– Remove intake manifold ⇒ page 89 .  
– Remove the roller chains ⇒ page 30 .  
– Remove the engine cylinder head cover.  
– Remove entire fuel distributor, with all injection valves, from  
the engine cylinder head.  
– Disconnect all the other connection tubes of the cooling, vac‐  
uum and intake systems from the engine cylinder head.  
– Loosen front exhaust pipe from exhaust manifold.  
26  
Rep. Gr.15 - Cylinder head, valve control mechanism  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
– Loosen and remove screws from the engine cylinder head ac‐  
cording to the sequence indicated.  
– Remove engine cylinder head carefully.  
lk  
1.2.2  
Installation  
Note  
Only remove the new cylinder head sealing gasket from the  
package immediately before installation.  
Handle the new gasket as carefully as possible. Damages  
cause leaks.  
– Place clean cloths on the cylinders so as to prevent polishing  
impurities and residues from entering the cylinders and pis‐  
tons.  
– Prevent polishing impurities and residues from entering cool‐  
ing system.  
– Carefully clean engine cylinder head and engine block sealing  
surfaces. Make sure no sores or burrs are produced (when  
using sandpaper, the grain shall not be lower than 100).  
– Carefully remove polishing and sand paper residues as well  
as the cloths.  
– Place cylinder 1 piston in TDC and quickly return crankshaft.  
– Install new cylinder head gasket on centering guides-A-. In‐  
scription (part number) -B- must be visible.  
– Install engine cylinder head, install the 8 bolts manually.  
1. Cylinder head  
27  

Related Topics

Popular Owner Manuals