2003-2021 Volkswagen Fox SUV Cylinderhead,valvecontrolmechanism -> 1.5 Distribution times - adjust User Manual
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Cylinderhead,valvecontrolmechanism -> 1.5 Distribution times - adjust for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
lk  
Tighten fastening bolts-3- to 20 Nm + 90°  
– Assemble oil pump activation chain stretcher.  
Tightening torque -2- for the chain stretcher fastening bolt: 15 Nm  
– To do so, use the Spanner -T10172- .  
– Install the torsion spring -1- with a screwdriver on the threa‐  
ded-end bolt.  
– Adjust distribution times ⇒ page 32 .  
– Install control box ⇒ page 15 .  
1.5  
Distribution times - adjust  
Special tools and workshop  
equipment required  
♦ Torque wrench - 40 to 200  
Nm (enc. 1/2") -VAG 1332-  
♦ Torque wrench - 5 to 50 Nm  
(enc. 1/2") -VAG 1331-  
♦ Standart-type clamp pliers -  
VW 5162- or Standart-type  
clamp pliers -VAS 5024A-  
♦ Special wrench -3036-  
♦ Wrench -3415-  
♦ Pins -3415/1-  
32  
Rep. Gr.15 - Cylinder head, valve control mechanism  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
Operation sequence  
– Install the Support -VW 061- or Support -10-222A- with Hooks  
- 10-222A/10- , as indicated.  
– Remove the Poly-V belt ⇒ page 13 .  
– Remove power-drive group support, engine-arrows-.  
Remove or disconnect the following components:  
♦ Water pump pulley  
♦ Tensioning element pulley  
♦ Tensioning roll  
♦ Generator (Alternator) -C-  
♦ Air conditioning compressor  
♦ Crankshaft pulley  
lk  
♦ Oil dipstick  
♦ Crankcase  
♦ Control box chain drive  
– Install crankshaft pulley fastening bolt up to crankshaft stop.  
– Turn crankshaft by the pulley fastening bolt in the engine  
speed direction, until the camshaft groove is visible in the hole  
designated to the Hall Sensor -G40- .  
– The Pin -T10120- should fit into the camshaft easily.  
1. Cylinder head  
33  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
– Loosen the bolt fastening the camshaft gear (use a Special  
wrench - 3036- ) .  
– Turn crankshaft by the pulley fastening bolt in the engine ro‐  
tation direction until it is possible to insert the Pin -T10121- into  
engine flywheel.  
– Tighten new bolt fastening the -2- camshaft gear-1- to 20 Nm  
(use the Special wrench -3036- ).  
– Finally, turn the bolt 90° further with a hard spanner.  
– Remove two fastening pins from camshaft and engine fly‐  
wheel.  
– Give the crankshaft two turns in engine rotation direction and  
check distribution times again ⇒ page 28 .  
Resume the installation in the removal reverse order.  
34  
Rep. Gr.15 - Cylinder head, valve control mechanism  

Related Topics

Cylinderhead,valvecontrolmechanism
1 Cylinder head 1.1 Cylinder head - disassemble and assemble 1.2 Cylinder head - remove and install 1.3 Distribution times - check 1.4 Roller chains - remove and install 1.6 Compression - check 2 Camshaft mechanism - repair 2.1 Camshaft mechanism - repair 2.2 Camshaft - check axial clearance 2.3 Valve seat - trim 2.4 Valve guides - check 2.5 Valve stem seal - replace

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