2003-2021 Volkswagen Fox SUV Cylinderhead,valvecontrolmechanism -> 2.1 Camshaft mechanism - repair User Manual
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Cylinderhead,valvecontrolmechanism -> 2.1 Camshaft mechanism - repair for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
2
Camshaft mechanism - repair  
Camshaft - check axial clearance ⇒ page 40 .  
Valve seat - grind ⇒ page 40 .  
Valve guides - check ⇒ page 42 .  
Valve stem seal - replace ⇒ page 43 .  
2.1  
Camshaft mechanism - repair  
lk  
Note  
Engine head cylinder with fractures between valves seats or be‐  
tween valve seat and Spark plug - Q- thread can still be used  
without reducing the useful life, provided that the fractures are 0.5  
mm wide at most or are located on the first 4 turns of the Spark  
plug -Q- thread only.  
WARNING  
Always replace self-locking nuts and screws subject to angular  
torque  
2. Camshaft mechanism - repair  
37  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
1 - Cylinder head cover  
❑ Sealing surface cannot  
be ground.  
❑ With integrated cam‐  
shaft bearings.  
❑ Remove residues from  
old gasket.  
❑ Before installation, ap‐  
ply a coat of Sealing put‐  
ty for engines -AMV 188  
001 02- .  
❑ For installation, put it in  
the vertical position,  
from up to down, with  
the adjusting pins into  
engine cylinder head  
holes.  
2 - 6 Nm + 90°  
❑ Replace after each re‐  
moval.  
❑ Tighten from inside out.  
3 - Camshaft  
❑ Check axial clearance  
⇒ page 40 .  
❑ Check radial clearance  
with plastigage, wear  
limit 0.1 mm.  
❑ Runout: max. 0.05 mm.  
4 - Roller rockers  
❑ Check roller rockers for  
mobility.  
❑ Lubricate sliding sur‐  
face.  
❑ For installation, fit to the  
support element with safety clip.  
5 - Support element  
❑ Do not change positions.  
❑ With valve clearance hydraulic offsetting.  
6 - Keys  
7 - Valve spring plate  
8 - Valve spring  
❑ With engine cylinder head removed, use the Compression device -2037- .  
❑ With engine head installed ⇒ page 43 .  
9 - Valve stem seal  
❑ Replace ⇒ page 43 .  
10 - Engine cylinder head  
❑ Sealing surface on camshaft side cannot be ground.  
❑ Grind valve seats ⇒ page 40 .  
❑ Grind sealing surface on engine block side ⇒ page 39  
11 - Valves  
❑ Do not grind, may be seated only.  
❑ Valve specifications ⇒ page 40  
38  
Rep. Gr.15 - Cylinder head, valve control mechanism  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
12 - 20 Nm + 90°  
❑ Replace after each removal.  
13 - Gear  
❑ From Camshaft  
❑ Immobilise the gear with the Special wrench -3036 - .  
Grind sealing surface on the engine block side  
Cylinder head grinding specification: -a- = at least 135.6 mm.  
lk  
2. Camshaft mechanism - repair  
39  

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