2003-2021 Volkswagen Fox SUV Cylinderhead,valvecontrolmechanism -> 1.4 Roller chains - remove and install User Manual
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Cylinderhead,valvecontrolmechanism -> 1.4 Roller chains - remove and install for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
– The Pin -T10120- should fit into the camshaft easily.  
– Lock crankshaft by fitting the Pin -T10121- into flywheel hole.  
Note  
If the Pin -T10121- does not fit easily, remove the Pin -T10120-  
from camshaft. Turn crankshaft in the engine speed direction  
(360°) and repeat the operation.  
If it is not possible to insert both fastening pins:  
– Synchronize distribution times ⇒ page 32 .  
If it is possible to insert both fastening pins:  
– Remove both fastening pins from the holes and install both  
sensors again.  
Resume the installation in the removal reverse order.  
1.4  
Roller chains - remove and install  
Special tools and workshop equipment required  
♦ Wrench -T10172-  
♦ Special wrench -3036-  
30  
Rep. Gr.15 - Cylinder head, valve control mechanism  
lk  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
1.4.1  
Removal  
– Remove control box ⇒ page 15 .  
– Fasten camshaft and crankshaft ⇒ page 28 .  
– Remove torsion spring -1- with a screwdriver from threaded-  
end bolt.  
– Remove fastening bolt -2- and remove chain stretcher.  
– Loosen fastening bolt -3-. To immobilise the gear, use the  
Spanner -T10172- .  
– Remove oil pump gear, roller chain and primary gear as a set.  
– Press tensioning chute manually in the -arrow direction- and  
lock chain stretcher with the Pin -T40011-  
– Loosen fastening screw. To do so, use the Special spanner  
-3036- .  
– Remove tensioning chute and sliding chute from guide pins by  
pulling them forwards.  
– Remove roller chains from the gears.  
1.4.2  
Installation  
– Run roller chain on crankshaft gear and camshaft gear.  
– Push tensioning chute and sliding chute forwards on the guide  
pins.  
– Install camshaft gear with a new fastening bolt.  
Tighten fastening bolts to 20 Nm + 90°.  
– To do so, use the Special spanner -3036- .  
– Put the oil pump roller chain together with the two chain gears.  
– Screw oil pump gear with the new fastening bolt.  
1. Cylinder head  
31  

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