FOX 2004 ➤
3 - Cyl. injection engine - Edition 12.2009
Special tools and workshop equipment required
♦ Refractometer for T 10007 or coolant analysis -EQ 7093-
♦ VAS 5024A or Standart-type clamp pliers -VW 5162-
♦ Torque wrench - 5 to 50 Nm (enc. 1/2") -VAG 1331-
Water pump wrench -VAG 1590-
– Due to changes in water pump pulley fastening bolts, file the
three round shoulders at least: -a = 1 mm-.
Note
♦ Water pump integrated gasket may not be separated from the
pump.
♦ In case of damages and leaks, replace the entire pump to‐
gether with the gasket.
lk
1.6.1
Remove
– Drain the cooling system ⇒ page 56 .
– Remove the Poly-V belt ⇒ page 13 .
– Remove water pump pulley.
– Remove water pump fastening bolts.
– Remove water pump
1.6.2
Installation
Install in reversed order, considering the following:
– Install the crankcase water pump.
– Tighten the fastening screws with 25 Nm.
– Tighten water pump pulley fastening bolts to 20 Nm.
– Install Poly-V belt ⇒ page 13 .
– Fill cooling system ⇒ page 56 .
1. Cooling system components - remove and install
61
English 
