2003-2021 Volkswagen Fox SUV Coolingsystem -> 1.4 Cooling system - drain and replenish User Manual
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Coolingsystem -> 1.4 Cooling system - drain and replenish for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
1.4  
Cooling system - drain and replenish  
Special tools and workshop  
equipment required  
♦ Refractometer for T 10007  
or coolant analysis -EQ  
7093-  
♦ VAS 5024A or Standart-  
type clamp pliers -VW  
5162-  
♦ Cooling system supply unit  
-VAS 6096 -  
1.4.1  
Drain  
WARNING  
Hot vapours may escape from the coolant reservoir when  
opening it. Wear protective clothing and goggles to prevent in‐  
juries to the eyes and burns. Place a cloth on the cover and  
open it carefully.  
– Remove lower noise insulation from engine compartment.  
– Remove coolant reservoir lid.  
56  
Rep. Gr.19 - Cooling system  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
– Open the drainage device on the radiator cooling system  
-arrow-.  
Note  
Observe the waste disposal standards!  
Checking  
Note  
Only G 12 may be used as coolant additive, as per “TL VW  
774 F” standard Identification feature: lilac colour  
Lilac G12, according to “TL VW 774 F” standard, may be mixed  
with the previous red G 12 coolant additive!  
lk  
G 12 and coolant additives with the “TL VW 774 F” indication  
prevent damages caused by freezing and corrosion, as well  
as calcareous build-ups and also increase boiling tempera‐  
ture. Because of that, the cooling system must be contain  
coolant with additive all year round.  
Especially in tropical countries, the coolant contributes to the  
safe engine operation, when heavily stressed, by elevating  
boiling temperature.  
Antifreeze protection must be ensured up to around -25°C (in  
arctic climate countries, up to -35°C).  
Coolant concentration may not be reduced, by adding water,  
not even in hot seasons or warm countries. Coolant additive  
percentage must be at least 40%.  
If, due to climate reasons, further antifreeze protection is re‐  
quired, G 12 percentage may be increased, but only up to 60%  
(antifreeze protection of around -40°C), otherwise, this pro‐  
tection is reduced again and hinders cooling efficiency.  
If radiator, heat exchanger, engine cylinder head or engine  
cylinder head gasket have been replaced, do not apply the  
used coolant again.  
Recommended mixture proportion:  
Antifreeze Antifreeze G 12 (l)  
G 12 Water (l) Water  
5)  
5)  
up to  
percent‐  
age  
(gal)5)  
(gal)5)  
-13 °F  
-31 °F  
40 %  
50 %  
2,25 l 0,59 gal 3,35 l 0,88 gal  
2,8 l 0,74 gal 2,8 l 0,74 gal  
5) The coolant volume may vary according to the equipment on each vehicle.  
– Close the drainage device for the cooling system -arrow-.  
– Install engine compartment lower noise insulation.  
1. Cooling system components - remove and install  
57  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
1.4.2  
Refill  
With Cooling system supply unit -VAS 6096-  
– Fill cooling system circuit with Cooling system supply unit -  
VAS 6096- : ⇒ Instructions for using cooling system supply  
unit near VAS 6096.  
Without the Cooling system supply unit -VAS 6096-  
– Fill with coolant up to the max. mark on the coolant reservoir.  
With or without Cooling system supply unit -VAS 6096-  
– Close the coolant reservoir.  
– Turn off heating command.  
– Operate the engine and keep engine speed for 3 minutes at  
approx. 2000 rpm.  
– Let the engine running until starting the Radiator fan -V7- op‐  
eration.  
WARNING  
Hot vapours may escape from the coolant reservoir when  
opening it. Wear protection goggles and clothing to prevent in‐  
juries to the eyes and burns. Place a cloth on the cover and  
open it carefully.  
lk  
– Check coolant level, and if necessary, add more coolant.  
When the engine is hot, the level of coolant in the reservoir  
must be in the max. mark; when it is cool, in the medium level,  
between min. and max. marks.  
58  
Rep. Gr.19 - Cooling system  

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