2003-2021 Volkswagen Fox SUV Coolingsystem -> 1.4 Cooling system - drain and replenish User Manual
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Coolingsystem -> 1.4 Cooling system - drain and replenish for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
1.4  
Cooling system - drain and replenish  
Special tools and workshop  
equipment required  
♦ Refractometer for T 10007  
or coolant analysis -EQ  
7093-  
♦ VAS 5024A or Standart-  
type clamp pliers -VW  
5162-  
♦ Cooling system supply unit  
-VAS 6096 -  
1.4.1  
Drain  
WARNING  
Hot vapours may escape from the coolant reservoir when  
opening it. Wear protective clothing and goggles to prevent in‐  
juries to the eyes and burns. Place a cloth on the cover and  
open it carefully.  
– Remove lower noise insulation from engine compartment.  
– Remove coolant reservoir lid.  
56  
Rep. Gr.19 - Cooling system  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
– Open the drainage device on the radiator cooling system  
-arrow-.  
Note  
Observe the waste disposal standards!  
Checking  
Note  
♦ Only G 12 may be used as coolant additive, as per “TL VW  
774 F” standard Identification feature: lilac colour  
♦ Lilac G12, according to “TL VW 774 F” standard, may be mixed  
with the previous red G 12 coolant additive!  
lk  
♦ G 12 and coolant additives with the “TL VW 774 F” indication  
prevent damages caused by freezing and corrosion, as well  
as calcareous build-ups and also increase boiling tempera‐  
ture. Because of that, the cooling system must be contain  
coolant with additive all year round.  
♦ Especially in tropical countries, the coolant contributes to the  
safe engine operation, when heavily stressed, by elevating  
boiling temperature.  
♦ Antifreeze protection must be ensured up to around -25°C (in  
arctic climate countries, up to -35°C).  
♦ Coolant concentration may not be reduced, by adding water,  
not even in hot seasons or warm countries. Coolant additive  
percentage must be at least 40%.  
♦ If, due to climate reasons, further antifreeze protection is re‐  
quired, G 12 percentage may be increased, but only up to 60%  
(antifreeze protection of around -40°C), otherwise, this pro‐  
tection is reduced again and hinders cooling efficiency.  
♦ If radiator, heat exchanger, engine cylinder head or engine  
cylinder head gasket have been replaced, do not apply the  
used coolant again.  
Recommended mixture proportion:  
Antifreeze Antifreeze G 12 (l)  
G 12 Water (l) Water  
5)  
5)  
up to  
percent‐  
age  
(gal)5)  
(gal)5)  
-13 °F  
-31 °F  
40 %  
50 %  
2,25 l 0,59 gal 3,35 l 0,88 gal  
2,8 l 0,74 gal 2,8 l 0,74 gal  
5) The coolant volume may vary according to the equipment on each vehicle.  
– Close the drainage device for the cooling system -arrow-.  
– Install engine compartment lower noise insulation.  
1. Cooling system components - remove and install  
57  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
1.4.2  
Refill  
With Cooling system supply unit -VAS 6096-  
– Fill cooling system circuit with Cooling system supply unit -  
VAS 6096- : ⇒ Instructions for using cooling system supply  
unit near VAS 6096.  
Without the Cooling system supply unit -VAS 6096-  
– Fill with coolant up to the max. mark on the coolant reservoir.  
With or without Cooling system supply unit -VAS 6096-  
– Close the coolant reservoir.  
– Turn off heating command.  
– Operate the engine and keep engine speed for 3 minutes at  
approx. 2000 rpm.  
– Let the engine running until starting the Radiator fan -V7- op‐  
eration.  
WARNING  
Hot vapours may escape from the coolant reservoir when  
opening it. Wear protection goggles and clothing to prevent in‐  
juries to the eyes and burns. Place a cloth on the cover and  
open it carefully.  
lk  
– Check coolant level, and if necessary, add more coolant.  
When the engine is hot, the level of coolant in the reservoir  
must be in the max. mark; when it is cool, in the medium level,  
between min. and max. marks.  
58  
Rep. Gr.19 - Cooling system  

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