2003-2021 Volkswagen Fox SUV Supplysystem-tank,Fuelpump(pre-supplypump)G6 -> 2 Activated charcoal filter system User Manual
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Supplysystem-tank,Fuelpump(pre-supplypump)G6 -> 2 Activated charcoal filter system for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
lk  
2
Activated charcoal filter system  
Operation ⇒ page 80 .  
Activated charcoal filter system components - repair  
⇒ page 81 .  
Check fuel compartment ventilation ⇒ page 81 .  
2.1  
Operation  
Fuel vapours form over the fuel surface on the tank, depending  
on the atmospheric pressure and ambient temperature.  
The activated charcoal filter prevents these hydrocarbon emis‐  
sions from being released into the atmosphere.  
The fuel vapours coming from the highest point of the tank go  
through the gravity valve (which closes at a 45° inclination) and  
check valve, strangled in its amount, to the activated charcoal  
filter.  
The activated charcoal absorbs these vapours like a sponge.  
While driving and with Lambda adjustment active (hot engine),  
the electromagnetic valve 1 for activated charcoal filter system -  
N80- , (also known as regeneration valve) is activated cyclically  
by the Engine control unit -J623- , due to engine speed and load.  
The opening period depends on the input signals.  
Intake manifold vacuum aspirates fresh air through the vent open‐  
ing on the lower part of the activated charcoal filter, during the  
activated charcoal regeneration process. The fuel vapours stored  
in the activated charcoal and the fresh air are fed for combustion  
in dosed quantities.  
The pressure retention valve prevents the fuel vapours from being  
aspirated into the fuel reservoir, when the Magnetic valve I for  
activated charcoal filter -N80- is opened and there is vacuum in  
the intake manifold. This way, the activated charcoal filter regen‐  
eration is ensured.  
With no current (e.g., driver interruption) the Magnetic valve 1 for  
activated charcoal filter -N80- remains closed. The activated char‐  
coal filter will not be purged.  
Note  
The flexible tube joints are fixed with a quick coupling.  
Always replace fastening clamps with spring clamps.  
To install spring clamps, we recommend using the Standart-  
type clamp pliers -VW 5162 - or Standart-type clamp pliers -  
VAS 5024A- .  
Follow safety measures ⇒ page 65 .  
Follow cleaning rules ⇒ page 65 .  
80  
Rep. Gr.20 - Supply system - tank, Fuel pump (pre-supply pump) G6  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
2.2  
Activated charcoal filter system components - repair  
1 - Activated charcoal filter re‐  
generation system hose  
2 - Pressure retention valve  
with connection hose  
❑ Make sure it is well fas‐  
tened.  
❑ From gravity valve.  
3 - Activated charcoal filter  
❑ Installation location: in  
the right rear wheel  
case.  
4 - Vent connection  
❑ Ventilation visible from  
below.  
5 - 10 Nm  
6 - Accelerator butterfly valve  
control unit -J338-  
7 - Magnetic valve 1 for activa‐  
ted charcoal filter tank -N80-  
❑ The Magnetic valve 1 for  
the activated charcoal  
reservoir -N80- will  
close when the ignition  
is off.  
❑ The Magnetic valve 1 for  
the activated charcoal  
reservoir -N80- is acti‐  
vated (by pulses) via  
Engine control unit -  
J623- , when the engine  
is at the operating tem‐  
perature.  
8 - Connector  
2.3  
Reservoir ventilation - check  
Special tools and workshop equipment required  
♦ Vacuum pump -VAG 1390- or Vacuum pump -VAS 6213-  
2.3.1  
Test conditions  
The ignition must be off.  
2. Activated charcoal filter system  
81  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
2.3.2  
Test sequence  
– Remove the regeneration flexible hose-1- from the activated  
charcoal filter in the electromagnetic valve 1 of the activated  
charcoal filter -N80 - -2-.  
– Install the Vacuum pump -VAG 1390- or Vacuum pump -VAS  
6213- as illustrated, the flexible hose-1-.  
– Operate the Vacuum pump -VAG 1390- or Vacuum pump -  
VAS 6213 - several times. No vacuum can be generated.  
If vacuum is generated:  
– Check the ventilation opening -3- in the lower part of the acti‐  
vated charcoal filter -4- for impurities and, if necessary, clean  
it.  
If vacuum is not generated:  
– Cover the ventilation opening -3- and operate the Vacuum  
pump -VAG 1390- or Vacuum pump -VAS 6213 - several times  
again. Vacuum has to be generated.  
If vacuum is not generated:  
– Replace the activated charcoal filter.  
lk  
82  
Rep. Gr.20 - Supply system - tank, Fuel pump (pre-supply pump) G6  

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