2003-2021 Volkswagen Fox SUV Supplysystem-tank,Fuelpump(pre-supplypump)G6 -> 1.6 Fuel reservoir - remove and install User Manual
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Supplysystem-tank,Fuelpump(pre-supplypump)G6 -> 1.6 Fuel reservoir - remove and install for Your Volkswagen Fox SUV Second Generation (2003-2021)

lk  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
– Disengage the connector from the Fuel level indicator sensor  
-G- by displacing the lock-1-and moving the connector in  
-arrow a-direction.  
– Press lock -2- and move the Fuel level indicator sensor -G- -3-  
upwards-arrow b-.  
1.5.2  
Installation  
– Position the Fuel level indicator sensor -G- on the Fuel pump  
(pre-supply pump) guides -G6- and press it downwards until it  
fits.  
– Install the Fuel level indicator sensor -G- connector.  
1.6  
Fuel reservoir - remove and install  
Special tools and workshop equipment required  
♦ Torque wrench - 5 to 50 Nm (enc. 1/2") -VAG 1331-  
68  
Rep. Gr.20 - Supply system - tank, Fuel pump (pre-supply pump) G6  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
♦ Transmission jack or engine + transmission set -EQ 7081- or  
Transmission jack or engine + transmission set -VAG 1383A-  
♦ VAS 5024A or Standart-type clamp pliers -VW 5162-  
1.6.1  
Removal  
– Observe safety precautions before starting removal jobs  
lk  
⇒ page 65 .  
– First, check if the vehicle has code radio; if so, check the re‐  
spective anti-theft code.  
– Remove the fuel reservoir lid.  
– With the ignition switched off, disconnect the Battery -A- earth  
strap.  
– Drain the fuel tank with Fuel absorption equipment - VAS  
5190- and clean around the fuel nozzle.  
– Fold rear seat forwards.  
– Remove Fuel pump (pre-supply pump) -G6- access cover.  
– Disengage the 4-pole connector from Fuel pump (pre-supply  
pump) -G6-  
– Remove fuel reservoir hoses next to the Fuel pump (pre-sup‐  
ply pump) -G6- .  
– Loosen exhaust system. The exhaust system must be fas‐  
tened to the body with wire, slightly lowered.  
– Remove heat deflector between the exhaust tube and the fuel  
tank.  
– Loosen fuel filter -1- supply hose.  
– Remove clamp from fuel supply tube near the tank with Stand‐  
art-type clamp pliers -VW 5162- or Standart-type clamp pliers  
-VAS 5024A- .  
– Remove fastening bolts, supporting the fuel tank with the En‐  
gine / gearbox jack -EQ 7081- or Engine / gearbox jack - VAG  
1383A- .  
– Lower fuel reservoir.  
WARNING  
Fuel supply hose is under pressure. Before loosening hose  
junctions, place a cloth around them. Next, eliminate pressure  
by removing hose carefully.  
1.6.2  
Installation  
Installation is carried out by reversing the removal sequence,  
considering the following:  
♦ Install vent and fuel hoses without bending them.  
1. Fuel supply system components - remove and install  
69  

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