2003-2021 Volkswagen Fox SUV Crankshaft,pistons -> 1.3 Poly-V belt - remove and install User Manual
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Crankshaft,pistons -> 1.3 Poly-V belt - remove and install for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
13 - 15 Nm  
14 - 8 Nm  
15 - Cover  
16 - 20 Nm + 90°  
❑ Replace after each removal.  
17 - Crankshaft pulley  
❑ Remove and install Poly-V belt ⇒ page 13 .  
18 - 90 Nm + 90°  
❑ Replace after each removal..  
❑ Fit lubricated.  
❑ Immobilise crankshaft pulley with the Spanner -3415- .  
❑ The additional angle torque can be measured with a spanner, e.g. Hazet 6690.  
19 - Supporting bushing  
20 - 25 Nm  
21 - 45 Nm  
22 - 10 Nm  
23 - 10 Nm  
lk  
24 - To intake manifold  
25 - Oil separator  
❑ With depression valve.  
26 - Sealing ring  
❑ Replace if damaged  
27 - Control box  
❑ Install with Engine silicone sealant -D 176 404 A2- .  
❑ For better alignment in assembly, install two vertical bolts -M6x75- into the cylinder head and engine  
block.  
❑ For better alignment of the control box, install oil crankcase with two bolts.  
28 - Cover  
29 - 20 Nm + 90°  
❑ Replace after each removal.  
30 - Tensioning chute  
31 - Chain stretcher  
32 - 15 Nm  
33 - Roller chain  
34 - Gear  
❑ From Camshaft  
❑ Immobilise the gear with the Special wrench -3036 - .  
35 - Guide pin  
❑ Tightening torque: 20 Nm  
1.3  
Poly-V belt - remove and install  
Special tools and workshop equipment required  
1. Engine - disassemble and assemble  
13  
lk  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
♦ Hexagonal wrench -3449-  
Operation sequence  
– Mark the Poly-V belt turning direction.  
– Move tensioning element in the arrow direction, until the hole  
is visible. Retain tensioning element with an Hexagonal  
wrench -3449- .  
– Move the tensioning element towards -arrow- with socket and  
spanner. Secure the tensioning element with a Hexagonal  
wrench -3449- .  
– Remove or install Poly-V belt .  
Note  
When installing Poly-V belt, ensure the proper seating of the belt  
on the pulleys.  
Poly-V belt travel  
Belt operation without ar conditioning compressor  
1 - Water pump pulley  
2 - Tensioning pulley  
3 - Generator (Alternator) -C- pulley  
4 - Poly-V belt  
5 - Crankshaft pulley  
14  
Rep. Gr.13 - Crankshaft, pistons  

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