2003-2021 Volkswagen Fox SUV Crankshaft,pistons -> 1.4 Control box - remove and install User Manual
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Crankshaft,pistons -> 1.4 Control box - remove and install for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
Belt operation with ar conditioning compressor  
1 - Water pump pulley  
2 - Tensioning pulley  
3 - Generator (Alternator) -C- pulley  
4 - Pulley  
5 - Air conditioning compressor pulley  
6 - Poly-V belt  
7 - Crankshaft pulley  
The rest of the installation is carried out in removal reverse order.  
1.4  
Control box - remove and install  
lk  
Special tools and workshop  
equipment required  
♦ Support or 10-222A -VW  
061-  
♦ Hooks -10-222A/10-  
♦ Wrench -3415-  
♦ Pins -3415/1-  
♦ Torque wrench - 5 to 50 Nm  
(enc. 1/2") -VAG 1331-  
1. Engine - disassemble and assemble  
15  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
♦ Torque wrench - 40 to 200 Nm (enc. 1/2") -VAG 1332-  
lk  
1.4.1  
Removal  
– Remove the front right wheel case protector: ⇒ Body - Exter‐  
nal assembly repairs; Rep. Gr. 66 ; External equipment .  
– Mark the Poly-V belt operating direction and remove it  
⇒ page 13 .  
– Remove air conditioning compressor from support with pipes  
connected: ⇒ Heating - ventilation ; Rep. Gr. 87 ; Air condi‐  
tioning .  
– Remove Generator (Alternator) -C- .  
– Install Support -10-222 A- with Rack -10 - 222 A /1- , as illus‐  
trated, and install on lifting eye-arrow-.  
– Pre-tension the engine slightly and loosen fastening bolts  
-arrows-.  
– Remove oil crankcase ⇒ page 48 .  
16  
Rep. Gr.13 - Crankshaft, pistons  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
– Remove the fastening bolts from the crankshaft pulley. Immo‐  
bilise the pulley with the Spanner -3415- and -3415/1- .  
lk  
– Remove fastening bolts from control box and bolts designated  
by the -arrows-.  
– Remove control box.  
Note  
Ensure that the crankshaft support pin remains on sealing flange.  
1.4.2  
Installation  
– Clean sealing surfaces thoroughly. They must be free from oil  
and grease.  
– Seat the new gasket on adjusting pin.  
– To facilitate alignement, install two Bolts -M6x80- on cylinder  
head and engine block.  
– Install control box and crankshaft support, simultaneously on  
threaded-end pins, adjusting pins and crankshaft crankpin.  
– Tighten fastening bolts on control box evenly and in a cross  
pattern.  
Make sure the camshaft housing is not gripped.  
Tightening torque:  
Bolt M 6 to 10 Nm.  
Bolt M 10 to 50 Nm.  
Resume the installation in the removal reverse order.  
1. Engine - disassemble and assemble  
17  

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