2003-2021 Volkswagen Fox SUV Crankshaft,pistons -> 1.2 Part II - Operating the chain User Manual
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Crankshaft,pistons -> 1.2 Part II - Operating the chain for Your Volkswagen Fox SUV Second Generation (2003-2021)

FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
1.1  
Part I - Operating Poly-V belt  
1 - 20 Nm  
2 - Pulley  
❑ For water pump.  
3 - Cover  
4 - Poly-V belt tensioning pul‐  
ley  
5 - 20 Nm + 90°  
❑ Replace after each re‐  
moval.  
6 - Alternator  
7 - Return pulley  
8 - Washer  
9 - Pulley  
❑ From the crankshaft.  
10 - 90 Nm + 90°  
❑ Replace after each re‐  
moval.  
11 - Guide bushing  
12 - 25 Nm  
13 - Guide bushing  
14 - Spacer sleeve  
15 - Poly-V belt  
❑ Mark rotation direction  
before removal.  
❑ Remove and install  
Poly-V belt  
⇒ page 13 .  
1.2  
Part II - Operating the chain  
WARNING  
Always replace self-locking nuts and screws subject to angular  
torque  
1. Engine - disassemble and assemble  
11  
FOX 2004 ➤  
3 - Cyl. injection engine - Edition 12.2009  
1 - Cylinder head cover  
❑ Sealing surface cannot  
be ground.  
❑ With integrated cam‐  
shaft bearings.  
❑ Remove residues from  
the old Sealing putty for  
engines -AMV 188 001  
02- .  
❑ Before installation, ap‐  
ply a coat of Sealing put‐  
ty for engines -AMV 188  
001 02- .  
❑ For installation, put it in  
the vertical position,  
from up to down, with  
the adjusting pins into  
the cylinder head holes.  
2 - Engine block  
❑ 2 parts.  
❑ The screws cannot be  
loosened.  
3 - Gear  
❑ From the crankshaft.  
4 - Gear  
❑ From balancing shaft.  
❑ Fastening screw cannot  
be loosened.  
5 - Chain stretcher with ten‐  
sioning chute  
❑ From roller chain  
⇒ Item 10 (page 12) .  
6 - Oil pump  
❑ Replace only the complete set.  
7 - Sliding chute  
❑ From roller chain ⇒ Item 33 (page 13) .  
8 - Gear  
❑ From the crankshaft.  
9 - Gear  
❑ From oil pump activation.  
10 - Roller chain  
❑ Mark rotation direction before removal (installation positions).  
11 - Gear  
❑ From oil pump.  
❑ After installation, adjust distribution times ⇒ page 32 .  
12 - Crankcase  
❑ Remove and install in engines with liquid joint ⇒ page 48 .  
❑ Clean the Engine silicone sealant -D 176 404 A2- from the surface before installing.  
❑ Install with Engine silicone sealant -D 176 404 A2- .  
12  
Rep. Gr.13 - Crankshaft, pistons  

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