Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
6-Speed Manual Transmission 02Q - Edition 05.2013
date 4/10/06 through approximately 1/20/08. Refer to
⇒ “1.2.1 Grooved Ball Bearing Changes”, page 315 .
❑ Flattened areas on grooved ball bearing and bearing seat approximately from transmission build date
1/21/2008. Refer to ⇒ “1.2.1 Grooved Ball Bearing Changes”, page 315 .
❑ Refer to the Parts Catalog.
4 - Washer
❑ Outer diameter = 85 mm
❑ Only insert with the changed transmission housing (from transmission production date 04/10/2006
through approximately 01/20/2008). Refer to ⇒ “1.2.1 Grooved Ball Bearing Changes”, page 315 .
❑ Refer to the Parts Catalog.
5 - Circlip
❑ Select when replacing the grooved ball bearing -item 6- ⇒ Item 6 (page 311) and the input shaft
-item 8- ⇒ Item 8 (page 311) . Refer to
⇒ Fig. ““Determining the Grooved Ball Bearing Locking Ring on the Input Shaft”“ , page 314
6 - Grooved Ball Bearing
❑ Replace after removing
❑ Removing. Refer to ⇒ Fig. ““Removing the Grooved Ball Bearing”“ , page 312 .
❑ Installation position. Refer to
⇒ Fig. ““Grooved Ball Bearing Installation Location and Installing the Grooved Ball Bearing”“ ,
page 313 .
❑ Installing. Refer to
⇒ Fig. ““Grooved Ball Bearing Installation Location and Installing the Grooved Ball Bearing”“ ,
page 313 .
❑ Flattened areas on grooved ball bearing and bearing seat approximately from transmission build date
1/21/2008. Refer to
⇒ Fig. ““Flattened Areas on the Grooved Ball Bearing -A- and Bearing Seat -B- in the Transmission
Housing Approximately from Transmission Build Date 2/21/08.”“ , page 316 .
7 - 5th Gear Wheel
❑ Available as a replacement part together with the input shaft
❑ Removing. Refer to ⇒ Fig. ““Removing the 5th Gear Wheel”“ , page 312 .
❑ Installed position: the surrounding groove -arrow- points toward grooved ball bearing -item 6-
⇒ Item 6 (page 311)
❑ Installing. Refer to ⇒ Fig. ““Warming the 5th Gear Wheel and Installing”“ , page 313 .
8 - Input Shaft
❑ With 3rd/4th and 6th gear wheel
9 - Cylindrical Roller Bearing
❑ With circlip
❑ Removing. Refer to
⇒ Fig. ““Removing the Cylindrical Roller Bearing from the Clutch Housing”“ , page 314 .
❑ Installing. Refer to ⇒ Fig. ““Pressing Cylindrical Roller Bearing Into Clutch Housing.”“ , page 314 .
❑ Installed position: the circlip in bearing points to input shaft
10 - Clutch Housing
1.2
Input Shaft, Disassembling and Assem‐
bling
Special tools and workshop equipment required
♦ Press Plate - VW401-
♦ Press Plate - VW402-
♦ Press Piece - Rod - VW407-
♦ Press Piece - Rod - VW408A-
1. Input Shaft
311
English 
