Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
6-Speed Manual Transmission 02Q - Edition 05.2013
– Install the measuring tools.
– Place several washers (total thickness: 8 mm) on the clutch
housing at the bolt -arrow- being used to secure the Seal In‐
staller - Stator - VW792- .
– Set the dial gauge (3 mm range) with 1 mm preload to “0”.
– Loosen securing bolts for clutch housing/transmission housing
in diagonal sequence until bolts the clear transmission hous‐
ing or the output shaft.
– Read measured value on dial indicator and note (example:
0.25 mm).
Note
♦ The measured value will not be displayed when loosening the
bolts that connect the clutch housing to the transmission hous‐
ing.
♦ Install a 1.95 mm shim or, if necessary, a 2.20 mm shim in
place of the 1.70 mm shim for measuring.
♦ Allocate the shims. Refer to the Parts Catalog.
3.3.1
Determining the Shim
The specified bearing preload is obtained by adding a constant
preload figure of (0.20 mm) to the reading obtained (0.25 mm)
and the thickness of the shim installed (1.70 mm).
Example
Inserted shim
1.70 mm
0.25 mm
0.20 mm
1.65 mm
- Measured value
+ Preload (constant value)
Shim thickness
– Select the correct shim thickness according to the table. Refer
to ⇒ “3.3.2 Shim Table”, page 355 .
– Remove the transmission housing and remove the tapered
roller bearing outer race from the transmission housing.
A - Counter Support , for example, Puller - Kukko Counterstay -
2/2-
B - Internal Puller 46 to 58 mm , for example, Puller - Kukko In‐
ternal - 46-56mm - 21/7-
– Remove the inserted shim (1.70 mm) from the transmission
housing.
3.3.2
Shim Table
Thickness (mm)
1.50
1.55
1.60
1.65
1.70
1.80
1.85
1.90
1.95
2.00
2.10
2.15
2.20
2.25
3. 5th, 6th and Reverse Gear Output Shaft
355
English 
