Get Exhaust emissions test -> Exhaust emissions test for diesel engines without OBD Guide for Volkswagen Lupo 2 Door First Generation (1998-2005)

Lupo 1999 ➤ , Lupo 3L 1999 ➤

Maintenance - Edition 03.2018

Note

♦ To use the ELSA web service, the exhaust gas testing station

L which is used for the exhaust emissions test must be inte‐

grated in the workshop network.

♦ The ELSA web service automatically transmits the data for the

specific vehicle via the network to the respective mask.

Manual specified data input for EET:

Note

All test conditions and data required for exhaust emissions test

can be found in the ⇒ Data sheets for exhaust emissions test for

respective engine.

– Perform manual data input according to instructions on dis‐

play.

– Enter displayed values on EET data sheet in column “Test

values for exhaust emissions test” on display as follows:

1 - Test speed (idling speed)

2 - Warm-up phase for catalytic converter

3 - Engine temperature

4 - Increased idling speed

5 - CO content at increased idling speed

6 - Lambda at increased idling speed

7 - Idling speed

8 - Select regulating probe type; either “Step-type probe” or

“Broad-band probe”.

9 - Lambda probe value

Specified data input for EET as bar code:

– If specified data for EET are available as bar code, read bar

code of EET data sheet with bar code reader.

All data required are shown on display.

Inspection

– Inspect all exhaust emissions relevant components.

– Check if exhaust system is fitted and complete and check for

leaks and damage.

Procedure

– Follow instructions from exhaust gas testing station .

5.3

Exhaust emissions test for diesel en‐

gines without OBD

Exhaust emissions test for diesel engines without OBD with diesel

tester V.A.G 1743 ⇒ page 128

Exhaust emissions test for diesel engines without OBD with ex‐

haust emissions station VAS 6300 ⇒ page 133

5. Exhaust emissions test

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5.3.1

Exhaust emissions test for diesel en‐

gines without OBD with diesel tester

V.A.G 1743

Special tools and workshop equipment required

♦ Test equipment trolley - V.A.G 1700-

♦ Diesel tester - V.A.G 1743-

♦ Data reader - V.A.G 1798-

♦ or

♦ Data reader - V.A.G 1799-

♦ ⇒ Data sheets for exhaust emissions test

Procedure

Note

♦ All test conditions and data required for exhaust emissions

test: ⇒ Data sheets for exhaust emissions test

♦ If possible, the test should be completed outdoors following a

road test. If this is not possible for various reasons (weather,

excessive noise in residential areas), then the test can be car‐

ried out in a workshop.

♦ To reduce noise levels, the bonnet should be closed on first

catch during tests.

Carrying out visual check of components influencing emissions

⇒ Data sheets for exhaust emissions test

– Performing visual check for:

♦ Installation

♦ Completeness

♦ Leakage

♦ Damage

Note

Faults found are to be rectified.

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5. Exhaust emissions test

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Maintenance - Edition 03.2018

Connecting test units

– Connect diesel tester - V.A.G 1743- according to operating

instructions.

Description, measuring process, tester functions, setting up and

operating ⇒ operating instructions diesel tester - V.A.G 1743-

Note

It is not possible to use diesel tester pick-up clamp (for cylinder

1) for vehicles with engine codes AMF, ANY and AYZ.

Test sequence:

– Start engine and run it at idling speed.

– Press F2 button for “EET diesel” on data reader.

Carry out exhaust emissions test according to instructions on data

reader display.

If this message appears on the display:

Please insert vehicle identity card!!

Manual input with -> button

5. Exhaust emissions test

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Maintenance - Edition 03.2018

– Enter vehicle identification data from vehicle identification

document using keyboard as follows (press Return button

after each entry):

Registration number

•

-A- Vehicle manufacturer

-B- Key number

-C- Vehicle type

-D- Key number (the first 3 digits)

-E- Vehicle identification number (chassis number)

Engine code

– Enter odometer reading using keyboard.

– Confirm entry of vehicle identification data with Q button.

Check input with -> button

Continue with Q button

If this message appears on the display:

Read bar code

Manual input with the -> button

– Enter specifications with bar code reader of data reader, to do

this slide bar code reader over respective bar code of ⇒ Data

sheets for exhaust emissions test.

or

– Perform entry by hand following instructions on data reader

display by pressing the → button.

– If this message appears on the display:

Check input with -> button

Continue with Q button

– Confirm vehicle data entered or read using Q button.

If this message appears on the display:

Visual check OK = y Not OK = n

– Enter result of visual check.

If this message appears on the display:

F1 Temperature measurement with sensor

F2 Enter temp. measurement manually

– Press F1 button for “Temperature measurement with sensor”.

– If engine oil temperature has reached 80 °C, pull out measur‐

ing sensor and push dipstick in until stop.

– Continue test sequence by pressing the Q button.

If this message appears on the display:

Idling speed ->

Speed ACT. xxxx rpm SPEC. xxxx rpm

– Press → button.

Idling speed not within specified range:

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Maintenance - Edition 03.2018

Note

The idling speed and maximum speed can be checked but not

adjusted.

– If the values are not within specified range, a repair must be

made.

– Continue test sequence by pressing the Q button.

If this message appears on the display:

Rev limit 5 sec.

Speed ACT. xxxx rpm SPEC. xxxx...xxxx rpm

– Depress accelerator pedal fully and hold for specified time.

WARNING

If the rev limit is exceeded, lift off accelerator pedal immediately

and perform repair measures.

If this message appears on the display:

Rev limit ->

Speed ACT. xxxx rpm SPEC. xxxx...xxxx rpm

– Release accelerator pedal.

– Check actual figures, to do this switch further the actual display

using → button.

Rev limit not within specified range:

– If the values are not within specified range, a repair must be

made.

– Continue test sequence by pressing the Q button.

If this message appears on the display:

Idling speed 1st measurement 15 sec

Speed ACT. xxxx rpm SPEC. xxx...xxxx rpm

The data reader accepts the actual figures within 15 seconds.

If this message appears on the display:

Data transfer to diesel tester

Depress accelerator quickly

– Depress accelerator pedal fully and hold.

Indicated on display:

Data transfer to diesel tester

Neutral accel. running

– Continue to depress and hold accelerator pedal.

If this message appears on the display:

Idling speed 2nd measurement 15 sec

Speed ACT. xxxx rpm SPEC. xxx...xxxx rpm

– Release accelerator pedal.

The data reader accepts the actual figures within 15 seconds.

5. Exhaust emissions test

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Maintenance - Edition 03.2018

If this message appears on the display:

Data transfer to diesel tester

Depress accelerator quickly

– Depress accelerator pedal fully and hold.

Indicated on display:

Data transfer to diesel tester

Neutral accel. running

– Continue to depress and hold accelerator pedal.

If this message appears on the display:

Idling speed 3rd measurement 15 sec

Speed ACT. xxxx rpm SPEC. xxx...xxxx rpm

– Release accelerator pedal.

The data reader accepts the actual figures within 15 seconds.

If this message appears on the display:

Data transfer to diesel tester

Depress accelerator quickly

– Depress accelerator pedal fully and hold.

Indicated on display:

Data transfer to diesel tester

Neutral accel. running

– Continue to depress and hold accelerator pedal.

If this message appears on the display:

Idling speed 4th measurement 15 sec

Speed ACT. xxxx rpm SPEC. xxx...xxxx rpm

– Release accelerator pedal.

The data reader accepts the actual figures within 15 seconds.

If this message appears on the display:

Data transfer to diesel tester

Depress accelerator quickly

– Depress accelerator pedal fully and hold.

Indicated on display:

Data transfer to diesel tester

Neutral accel. running

– Continue to depress and hold accelerator pedal.

If this message appears on the display:

Highest opacity figure ->

ACT. x.xx rpm SPEC. x...x.xx rpm

– Release accelerator pedal.

– Press → button.

If this message appears on the display:

Average opacity figure ->

ACT. x.xx rpm SPEC. x...x.xx rpm

– Press → button.

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5. Exhaust emissions test

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Maintenance - Edition 03.2018

If this message appears on the display:

Opacity band width ->

ACT. x.xx rpm SPEC. x...x.xx rpm

– Press → button.

If this message appears on the display:

Test OK Continue with Q button

Repeat test with F1 button

– Press Q button.

If the following is indicated on display: Press F1 button and repeat

test or carry out repair measures.

Test not OK Continue with Q button

Repeat test with F1 button

If this message appears on the display:

Enter remarks with -> button

Continue with Q button

– Enter remarks if necessary after pressing the → button.

– Press Q button.

If this message appears on the display:

Select tester / manual input F3

F1 XXXXX F2 XXXXX

– Select tester or enter name using F1 to F3 buttons.

– Press Q button, wait for log print-out.

– Press → button.

– End test by pressing the F2 button.

5.3.2

Exhaust emissions test for diesel en‐

gines without OBD with exhaust emis‐

sions station VAS 6300

Caution

•

Observe “SAFETY AND DAMAGE AVOIDANCE PRE‐

CAUTIONS” in the operating instructions for VAS 6300.

Note

The following description refers to vehicles not fitted with “On‐

board diagnosis”, OBD.

Special tools and workshop equipment required

5. Exhaust emissions test

133

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Maintenance - Edition 03.2018

♦ Exhaust emissions station - VAS 6300-

♦ OBD adapter cable - VAS 5052/16-

Note

♦ It is only possible to carry out an exhaust emissions test when

all units of the exhaust emissions station - VAS 6300- are con‐

nected properly and combined with each other according to

operating instructions.

♦ All work to be performed is displayed by the exhaust emissions

station - VAS 6300- .

Test prerequisites:

•

All test conditions and data required for exhaust emissions test

are found on EET data sheet for the respective engine.

•

For bar code reading of specified data for EET, the EET data

sheet must be printed out.

•

Automatic gearbox: selector lever in position “P” or “N”.

Manual gearbox: gear lever in neutral

Parking brake applied

– Perform exhaust emissions test according to instructions on

display.

Initial screen:

– Select button “Exhaust emissions test” -arrow-.

An overview is displayed to select the respective EET type.

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5. Exhaust emissions test

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Maintenance - Edition 03.2018

– Select “EET diesel” -arrow-.

The display for warm-up phase appears.

– Continue exhaust emissions test according to instructions on

display.

– If the EET specification selection is displayed, select respec‐

tive “EET specification selection” -arrow-.

♦ When exhaust emissions test is performed for the first time,

either select “Standard values”,

♦ Or “Last vehicle” when an exhaust emissions test is to be car‐

ried out again.

– Select “Continue” -item 1- on display.

Vehicle data input:

The vehicle data input menu is displayed.

Note

♦ For new models the document previously known as the vehicle

registration document is now called the vehicle registration

certificate part 1.

♦ For new models the document previously known as the vehicle

log book is now called the vehicle registration certificate part

2.

5. Exhaust emissions test

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Maintenance - Edition 03.2018

♦ -1- Vehicle manufacturer: “e.g. VOLKSWAGEN - VW”

♦ -2- Vehicle type: “e.g. Lupo”

♦ -3- Key number for 1: “e.g. 11 11”

♦ -4- Key number for 2: “e.g. 0603” (vehicle registration docu‐

ment)

♦ -4- Key number for 2.1 (code for 2): “e.g. 0603” (vehicle reg‐

istration certificate part 1)

♦ -5- Key number for 3: “e.g. 358” (vehicle registration docu‐

ment)

♦ -5- Key number for 2.2 (code for D2): “e.g. 358” (vehicle reg‐

istration certificate part 1)

♦ -6- Engine code “e.g. AQY”

♦ -7- Registration number: “e.g. WOB-HH 1234”

♦ -8- Vehicle identification number: “e.g.

WVWZZZ1JZYW123456”

– Enter mileage at -item 9- “e.g. 32000”.

Note

♦ Further functions can be called up using GoTo button.

♦ The test can be terminated using GoTo button.

– Select “diesel below 3.5t” or “diesel above 3.5t” -arrow-.

Specified data input for EET:

There are different ways to enter the specified data:

♦ 1. By manual input

♦ 2. By bar code input from EET data sheet

♦ 3. Through ELSA web service

Note

♦ To use the ELSA web service, the VAS 5052 which is used for

the exhaust emissions test, must be integrated in the work‐

shop network.

♦ For the ELSA web service the vehicle specified data are au‐

tomatically transmitted via the network to the respective mask.

Manual specified data input for EET:

Note

All test conditions and data required for exhaust emissions test

⇒ Data sheets for exhaust emissions test for respective engine.

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5. Exhaust emissions test

Lupo 1999 ➤ , Lupo 3L 1999 ➤

Maintenance - Edition 03.2018

– Perform manual data input according to instructions on dis‐

play.

– Enter displayed values on EET data sheet in column “Test

values for exhaust emissions test” on display as follows:

1 - Speed for conditioning

2 - Number of throttle bursts for conditioning

3 - Engine oil temperature (min. value)

4 - Select engine oil temperature measurement procedure

5 - Idling speed

6 - Governed speed

7 - Rev limit measuring period (1 second)

8 - Opacity figure (average)

9 - Select probe type (No. of probe)

10 - Select measuring mode

11 - Measured period portion

– When all data has been entered properly, press → button

-arrow-.

Specified data input for EET as bar code:

– If specified data for EET are available as bar code, read bar

code of EET data sheet with bar code reader.

All required data is shown on display -1-.

– Press → button -arrow- to continue.

Visual inspection:

– Follow instructions on display.

– Perform visual check.

– If visual check is OK, press “OK” button -arrow-.

Note

When "not OK" button is pressed, a check will be carried out.

Connecting diagnostic connector:

•

Ignition is switched off.

5. Exhaust emissions test

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Maintenance - Edition 03.2018

The visual check is displayed with the request to connect the di‐

agnostic connector -arrow A-

– Follow instructions on display -arrow A- and -arrow B-.

– Connect diagnosis cable connector to EOBD connection.

Conditioning:

– Start engine.

In the conditioning phase the engine and, if necessary, the emis‐

sion control systems are brought to operating temperature by

throttle bursts and are prepared for the exhaust emissions test.

– Follow instructions on display.

– Maintain engine speed in required engine speed range.

If no conditioning is necessary, press → button -arrow- for the next

measurement.

Measuring engine temperature:

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5. Exhaust emissions test

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Maintenance - Edition 03.2018

It is automatically switched to display for measuring engine tem‐

perature.

– Follow instructions on display.

Note

♦ This is only indicated on display if engine temperature has not

reached 80℃.

♦ Do not insert emission probe into exhaust tail pipe.

♦ Using button “Alternative input” -arrow- other measured value

inputs can be selected to measure the engine temperature.

The measured value must then be entered by hand. At end of

exhaust emissions test the measured value is marked by # in

the evaluating mask and in the log print-out.

♦ The button “Alternative input” is only active, if previously a dif‐

ferent method has been selected at specified data input for

EET for “Engine oil measurement”.

Caution

Measuring the engine temperature is normally carried out via

the oil temperature probe. The engine temperature must not

be determined with engine running, otherwise the engine and

probe could be damaged!

– Bring engine to required temperature.

Measuring idling speed:

It is automatically switched to display for measuring the idling

speed.

– Follow instructions on display.

Measurement starts when the engine speed has reached the re‐

quired level.

Note

♦ Do not insert emission probe into exhaust tail pipe.

♦ Measurement can be skipped using → button, i.e. the exhaust

emissions test has failed.

♦ Measured values are reset using ← button, and the test can

be repeated.

– Maintain engine speed in required engine speed range.

The remaining time to perform measurement is displayed

-arrow-.

Measuring rev limit:

5. Exhaust emissions test

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Maintenance - Edition 03.2018

It is automatically switched to display for measuring rev limit.

Measurement starts when the engine speed has reached the re‐

quired level.

– Operate throttle until the measurement is carried out. To do

this, immediately depress accelerator pedal.

The remaining time to perform measurement is displayed

-arrow-.

Note

♦ Do not insert emission probe into exhaust tail pipe.

♦ Measurement can be skipped using → button, i.e. the exhaust

emissions test has failed.

Air quality check:

An air quality check is carried out before starting the free accel‐

eration. When doing this, no emission probe must be in the

exhaust tail pipe. Otherwise measuring errors or faulty signals

could occur during further measurements.

– When the air quality check is carried out, insert emission probe

into exhaust tail pipe

Free acceleration:

It is automatically switched to display for “Free acceleration”.

During “Free acceleration” the engine is revved up to rev limit

without load as quickly as possible.

The “Free acceleration” test consists of at least four throttle

bursts.

Free acceleration - phase 1:

– Follow instructions on display -arrow A- and -arrow C-.

– Maintain idling speed in engine speed range indicated

-arrow D-.

The remaining time to perform measurement is displayed

-arrow B-.

Note

♦ The emissions probe must be in the exhaust tail pipe.

♦ If the speed deviates from engine speed range indicated, the

measurement starts again.

♦ Measurement can be skipped using → button, i.e. the exhaust

emissions test has failed.

Free acceleration - phase 2:

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5. Exhaust emissions test

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Maintenance - Edition 03.2018

– Follow instructions on display -arrow B-.

– Depress accelerator pedal fully when prompted and hold until

the prompt for idling is shown on display.

Free acceleration - phase 3:

– Remove foot from accelerator pedal as soon as the prompt for

idling is shown on display -arrow B-, and run engine at idling

speed.

The test results and information on the latest “Free acceleration”

are shown on display -arrow A-. If the measured values are not

OK, here you can obtain information why the “Free acceleration”

has failed.

Note

♦ If the field is coloured white the measured value is within tol‐

erance.

♦ If the field is coloured red the measured value is outside tol‐

erance.

♦ If the field is coloured yellow the measured value is outside

tolerance, but can be assessed by the operator.

Further throttle bursts:

– Follow instructions on display -arrow B-.

Now the next throttle burst follows, starting with phase 1 of “Free

acceleration”.

Many “Free accelerations” can be carried out until:

♦ Three “Free accelerations” have been completed in succes‐

sion and the range of acceleration is OK.

♦ All values are OK, with the exception of range of acceleration,

and the test is continued by pressing the → button -arrow C-.

(In this case, the operator assesses if the value is OK).

♦ The values are not OK and the measurement is terminated/

skipped by pressing the → button -arrow C-.

If the measured values are OK after three throttle bursts in suc‐

cession, i.e. all fields are coloured white, the exhaust emissions

test is completed.

Evaluation:

When the exhaust emissions test has been performed, the log is

shown on display.

The test result is displayed.

Now remarks concerning the exhaust emissions test can be en‐

tered -arrow A-. They will then be included in the test log.

– When the exhaust emissions test is classed as passed, select

-arrow B- “EET sticker issued” in drop-down menu and date.

– Then confirm with “Yes” -arrow C-.

The exhaust emissions test log is shown on display and can be

printed out as often as required in the menu “Print preview” using

“Print” button -arrow A-.

5. Exhaust emissions test

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Maintenance - Edition 03.2018

– Press button “Close” -arrow B- to close the menu “Print pre‐

view ”.

– Follow instructions on display.

– Take emission probe out of exhaust tail pipe.

– Then press → button -arrow B-

The exhaust emissions test is completed, a new exhaust emis‐

sions test can be performed.

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5. Exhaust emissions test

Exhaust emissions test -> Exhaust emissions test for diesel engines without OBD for Your Volkswagen Lupo 2 Door First Generation (1998-2005)

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