1998-2005 Volkswagen Lupo 2 Door Service work -> Inspection service every 30,000 km User Manual
MyCarUserManual.com
USER MANUALS FOR EVERY MAKE & MODEL

Service work -> Inspection service every 30,000 km for Your Volkswagen Lupo 2 Door First Generation (1998-2005)

Lupo 1999 ➤ , Lupo 3L 1999 ➤  
Maintenance - Edition 03.2018  
2.4  
Inspection service every 30,000 km  
Note  
Inform the customer if faults are found during service and repair  
measures are necessary.  
Caution  
♦ If RME fuel (biodiesel) is used, always note the information  
on RME fuel (biodiesel) ⇒ page 22 .  
♦ When using RME (biodiesel) according to “EN 14214”, the  
fuel filter must be renewed every 15,000 km.  
Caution  
♦ In countries where diesel has a high sulphur content,  
change oil every 7,500 km. Affected countries with a high  
sulphur content ⇒ page 21 .  
– Ask the customer if he requires:  
New wiper blades  
Replenish Windscreen Clear G 052 164 (cleanser and anti-  
freeze).  
– Check if storage life date of first aid box has been exceeded  
and if warning triangle is fitted.  
– Removing and installing engine compartment cover -bottom-  
(noise insulation) ⇒ page 25  
The sequence of the individual service tasks has been tested and  
optimised. Therefore, it should be followed to avoid unnecessary  
interruptions in the work.  
Scope of work in conjunction with inspection every 30,000 km  
Electrics  
Page  
– Front and tail lights, turn signals, hazard warning lights: Check function  
– Interior light, cigarette lighter, sockets, warning lamps and horn: Check  
function  
– Driver's and passenger airbag: Visual check of airbag units for external  
damage  
⇒ page 33  
– Carry out vehicle system test  
⇒ page 40  
⇒ page 43  
1
Automated manual gearbox (DSG): Carry out basic setting  
– Service interval display: Reset  
⇒ page 43  
1
Only valid for vehicles type “6E” with gearbox type 085  
Vehicle exterior  
Page  
– Window wash/wipe system and headlight washer system: Check function  
and settings  
⇒ page 34  
2. Service work  
11  
Lupo 1999 ➤ , Lupo 3L 1999 ➤  
Maintenance - Edition 03.2018  
Vehicle exterior  
Page  
– Wiper blades: Check for damage; check park position, adjust if necessary;  
only if wiper blades “judder”: Check setting angle, adjust if necessary  
⇒ page 38  
Do not adjust setting angle on aero wipers  
– Door arrester: grease.  
⇒ page 55  
⇒ page 55  
– Sunroof: Check function, clean guide rails and lubricate with special grease  
- G 000 450 02-  
– Folding fabric sunroof: Lubricate guide rails  
⇒ page 56  
Tyres  
Page  
1
⇒ page 94  
⇒ page 95  
⇒ page 95  
⇒ page 94  
Tyres (including spare wheel) : Check condition and wear pattern  
1
Tyre tread depth (including spare) : Check and enter  
1
Tyre pressures (including spare) : Check, correct if necessary  
– Check expiry date of tyre sealant in breakdown set (if fitted), renew if nec‐  
essary  
1
Vehicles type “6E” are not fitted with spare wheel  
Underside of vehicle  
Page  
– Engine oil: Drain or extract; renew oil filter  
⇒ page 79  
⇒ page 56  
– Engine and components in engine compartment: inspect for leaks and  
damage (from below).  
– Gearbox, final drive and drive shaft boots: inspect for leaks and damage.  
– Brake system: inspect for leaks and damage.  
– Front and rear brake pads/linings: Check thickness  
– Underbody protection: Carry out visual check for damage  
– Exhaust system: inspect for leaks, firm seating and damage.  
– Track rod ends: checking clearance, firm seating and boots  
– Swivel joints: Visual check of swivel joint boots for leaks and damage  
⇒ page 83  
⇒ page 89  
⇒ page 90  
⇒ page 92  
⇒ page 92  
⇒ page 93  
⇒ page 83  
– Manual gearbox/final drive: checking oil level  
1
Automated manual gearbox (DSG) : Check gear selector boots (on gear‐  
box) for leaks and damage  
1
Only valid for vehicles type “6E” with gearbox type 085  
Engine compartment  
– Engine oil: Replenish  
– Battery: Check  
Page  
⇒ page 79  
⇒ page 28  
⇒ page 56  
– Engine and components in engine compartment: visual check for leaks and  
damage (from above)  
– Window wiper and washer system: Fill with Windscreen Clear - G 052 164-  
– Cooling system: Check coolant level and frost protection  
– Fuel filter: drain water  
⇒ page 34  
⇒ page 57  
⇒ page 75  
Only valid for vehicles with diesel engine and distributor injection pump  
12  
2. Service work  
Lupo 1999 ➤ , Lupo 3L 1999 ➤  
Maintenance - Edition 03.2018  
Engine compartment  
Page  
– Camshaft drive toothed belt: Check condition  
⇒ page 76  
Only valid for vehicles with TDI/SDI engines ►2000 with engine codes AKU,  
AMF and ANY  
– Brake fluid level (dependent upon brake pad/lining wear): check.  
⇒ page 100  
Documentation/final checks  
Page  
– Headlight adjustment: checking  
⇒ page 100  
⇒ page 19  
– “Your next service” sticker: Enter next due date and attach sticker to driver  
side door pillar (B-pillar)  
– Carry out road test  
⇒ page 111  
2.5  
Additional work based on time or distance  
Every 30,000 km  
Additional work  
Page  
– Dust and pollen filter: renew filter element  
⇒ page 75  
Only valid for vehicles driving more than 30,000 km in 2 years  
– Fuel filter: Renew  
⇒ page 72  
Only valid for vehicles with diesel engine using biodiesel according to EN  
14214  
Only valid for vehicles using diesel not conforming to EN 590  
Every 60,000 km  
Additional work  
Page  
– Fuel filter: Renew  
⇒ page 72  
Only valid for vehicles using diesel not conforming to EN 590  
– Air filter: Clean housing and renew filter element  
– Poly V-belt: Check condition  
– Spark plugs: Renew  
⇒ page 59  
⇒ page 83  
⇒ page 65  
⇒ page 71  
– Power assisted steering: Check fluid level  
Not valid for Lupo 3L and FSI  
– Toothed belt: Renew  
⇒ page 79  
⇒ page 79  
Only valid for vehicles with diesel engine and engine code AKU ►2000  
Additional work as a separate charge!  
– Camshaft drive toothed belt: renew.  
Only valid for vehicles with diesel engine and engine codes AMF, ANY and  
AYZ ►2000  
Additional work as a separate charge!  
2. Service work  
13  

Related Topics

Popular Owner Manuals