Power transmission -> The gearboxes for Your Volkswagen Multivan SUV Fifth Generation (2003-2015)

Power transmission  
The gearboxes  
Two manual gearboxes, the 02Z and the 0A5  
gearbox, and the DSG automatic gearbox 0BT are  
used in the T5 2010. They have been designed for  
transverse installation in the vehicle.  
5-speed manual gearbox 02Z  
The 5-speed gearbox is already familiar from the  
previous model, and is used with the 4-cylinder  
85 kW petrol engine and the 4-cylinder TDI engines  
with 62/75 kW. The gearbox can transmit torques up  
to a maximum of 250 Nm.  
S453_026  
6-speed manual gearbox 0A5  
The 6-speed gearbox is also familiar from the  
previous model and is used in the 4-cylinder TDI  
engines with 103/132 kW. It can transmit torques  
up to a maximum of 500 Nm.  
The compact design is convenient for transverse  
installation, and has been achieved by structuring  
it as a 4-shaft gearbox. In the 4-shaft concept, the  
pinion shafts are permanently engaged with the  
gear on the final drive.  
Depending on which gear is engaged, the powerflow  
is via the input shaft onto one of the pinion shafts.  
The clutch bell housing has been adapted to the  
modified installation situation in order for it to be  
fitted on the 4-cylinder TDI engine.  
S453_025  
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7-speed dual clutch gearbox 0BT  
The 7-speed dual clutch gearbox (DSG) 0BT is  
being used in the T5 2010 for the first time in the  
Volkswagen Group. From March 2010, it will be  
possible to combine the DSG with four-wheel drive in  
the T5 2010. It can also be used in heavy vehicles with  
a gross vehicle weight rating of up to 3.2 t. The 0BT  
gearbox is designed for input torques of up to  
600 Nm.  
The 7-speed DSG will initially only be used  
in 103 kW and 132 kW TDI engines. In terms of its  
mechanical and control systems, it represents a  
significant further development on the previously  
familiar dual clutch gearbox.  
The 0BT gearbox has been developed entirely within  
Volkswagen, and is also produced within the  
company, to very high manufacturing standards.  
S453_019  
All-in-all, it represents a milestone in the gearbox strategy of the Volkswagen Group, which means it contributes to  
a further expansion in the technological lead enjoyed by Volkswagen.  
Advantages of the 7-speed DSG at a glance:  
Reductions in fuel consumption and CO2 emissions  
Expansion and further development of expertise  
relevant for the competition in dual clutch  
gearboxes  
For further information about this  
gearbox and its selector mechanism,  
refer to self-study programme no. 454  
"The 7-speed dual clutch gearbox 0BT".  
This now permits four-wheel drive with an automatic  
gearbox  
Winning over manual gearbox customers  
With the 7-speed DSG, Volkswagen is securing its  
market leadership in the Transporter segment  
Tachograph  
In vehicles with a tachograph, it is a requirement to have a separate speed signal for recording the vehicle's speed  
on the tachograph. The vehicle speed for the tachograph continues to be taken directly from the gearbox. It is now  
possible to retrofit a speedometer sender on all gearboxes. There are two different gearbox-specific speedometer  
senders for the T5.  
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