2014-2023 Volkswagen Passat SUV Do it yourself -> Replacing fuses User Manual
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Do it yourself -> Replacing fuses for Your Volkswagen Passat SUV Eight Generation (2014-2023)

1. Follow the checklist and perform the steps. Information about replacing bulbs  
2. Open the hood Safety precautions for working in the engine compartment .  
3. Remove the rubber cover fig. 127  
4. Remove the bulb holder fig. 127  
on the rear side of the headlight.  
in the direction of the arrow (arrow  
).  
5. Replace the burned out bulb with a new bulb that is identical to the one being replaced.  
6. Insert the bulb holder fig. 127  
7. Fit the rubber cover fig. 127  
into the headlight in the opposite direction to the arrow (arrow  
on the rear side of the headlight.  
) and push it all the way in.  
8. Close the hood Safety precautions for working in the engine compartment .  
Replacing a high beam headlight bulb  
Only perform these steps in the specified order:  
1. Follow the checklist and perform the steps. Information about replacing bulbs  
2. Open the hood  
Safety precautions for working in the engine compartment .  
on the rear side of the headlight.  
3. Remove the rubber cover fig. 128  
4. Turn the bulb for the high beam headlight fig. 128  
fig. 128 and remove.  
in the direction of the arrow (arrow  
) and remove it from the headlight. Then release plug connector  
5. Replace the burned out bulb with a new bulb that is identical to the one being replaced.  
6. Connect the connector fig. 128  
high beam headlight fig. 128  
to the bulb for the high beam headlight fig. 128  
, ensuring that it audibly locks into place. Then insert the bulb for the  
into the headlight and turn it in the opposite direction of the arrow (arrow  
) as far as it will go.  
7. Fit the rubber cover fig. 128  
on the rear side of the headlight.  
8. Close the hood Safety precautions for working in the engine compartment .  
Replacing a bulb for a turn signal, parking light and daytime running light  
Only perform these steps in the specified order:  
1. Follow the checklist and perform the steps. Information about replacing bulbs  
2. Open the hood  
Safety precautions for working in the engine compartment .  
3. Remove the rubber cover fig. 128  
on the rear side of the headlight.  
in the direction of the arrow (arrow  
4. Turn the bulb holder fig. 128  
) and remove it from the headlight.  
5. Replace the burned out bulb with a new bulb that is identical to the one being replaced.  
6. Insert the bulb holder fig. 128  
7. Fit the rubber cover fig. 128  
into the headlight and turn it in the opposite direction of the arrow (arrow  
on the rear side of the headlight.  
) as far as it will go.  
8. Close the hood Safety precautions for working in the engine compartment .  
The illustrations show the left headlight from behind. The layout on the right headlight is a mirror image of the left.  
It is not possible for you to replace the LEDs for LED headlights. See an authorized Volkswagen dealer or authorized Volkswagen Service Facility for assistance.  
Replacing fuses  
Introduction  
Due to the constant development of the vehicle, equipment-dependent fuse allocations, and the combined protection of multiple electrical equipment items using  
one fuse, a complete overview of the fuse layout is not available at the time of print. Detailed information about fuse allocations can be obtained from suitably  
qualified professionals. Volkswagen recommends contacting an authorized Volkswagen dealer or authorized Volkswagen Service Facility.  
Generally, multiple electrical equipment items can be protected together through by fuse. On the other hand, some equipment items may use multiple fuses.  
Only replace fuses if the cause for the malfunction has been fixed. If a new fuse blows again after a short time, the electrical system must be checked by suitably  
qualified professionals. Volkswagen recommends contacting an authorized Volkswagen dealer or authorized Volkswagen Service Facility.  
WARNING  
High voltage in the electrical system can cause electric shocks, serious burns, and fatal injuries.  
Never touch the electrical wires in the ignition system.  
Avoid short circuits in the electrical system.  
225  
WARNING  
Using unsuitable fuses, repairing fuses, and bridging a power circuit without fuses can causes fires and serious injuries.  
Never install fuses that have a higher amp rating.  
Replace fuses only with fuses of same rating and size. Make sure that the color and label are identical to the faulty fuse.  
Never repair fuses.  
Never use metal strips, paper clips or similar objects as substitutes for fuses.  
NOTICE  
To prevent the risk of damaging the electrical system in the vehicle, the ignition, the lights, and all electrical equipment must be switched off before a fuse can be  
replaced.  
Make sure that the ignition cannot be switched on while a fuse is being replaced.  
NOTICE  
If a fuse is replaced by another fuse with a higher amp rating, this could also damage the electrical system in another location.  
NOTICE  
Dirt and moisture in the fuse boxes can damage the electrical system.  
Protect open fuse boxes from dirt and moisture.  
NOTICE  
To reduce the risk of vehicle damage:  
Carefully remove and correctly re-mount the covers of the fuse boxes.  
There are more fuses in the vehicle than are specified in this chapter. These should only be replaced by an authorized Volkswagen dealer or authorized  
Volkswagen Service Facility qualified in this respect.  
Fuses in the engine compartment  
Please read the introductory information and heed the Warnings and Notice   
and Introduction.  
Fig. 129 In the engine compartment: cover of the fuse box.  
Opening and closing the fuse box in the engine compartment  
Removing  
1. Open the hood  
Safety precautions for working in the engine compartment .  
226  
2. Press the lock buttons in the direction of the arrow to release the fuse box cover fig. 129.  
3. Remove the cover upward.  
Installing  
1. Press the cover onto the fuse box. The catch buttons must audibly engage.  
Fuses in the instrument panel  
Please read the introductory information and heed the Warnings and Notice ⇒  
and Introduction.  
Fig. 130 On the driver side in the instrument panel: fuse box cover.  
Open and close the fuse box in the instrument panel  
Plastic pliers for pulling out fuses can be found on the inside of the cover.  
Removing  
1. Open the storage compartment on the driver's side in the direction of the arrow fig. 130.  
2. Use some force to pull the storage compartment back and out of the mounts.  
Installing  
1. Push the storage compartment back into the mounts in the instrument panel until you hear the catch engage.  
2. Close the storage compartment on the driver's side in the opposite direction to the arrow fig. 130.  
Replacing blown fuses  
Please read the introductory information and heed the Warnings and Notice ⇒  
and Introduction.  
Preparations  
1. Switch off the ignition, lights, and all other electrical equipment.  
Detecting blown fuses  
227  
Fig. 131 Blown fuse (general example).  
A blown flat connector fuse (ATO®, MINI®)ꢀ has metal strips that have burned through, which you can see through the transparent housing from above and from  
the side fig. 131  
.
A blown block fuse (JCASE®)ꢀ is recognizable by the melted metal strip seen through the transparent housing from above fig. 131  
.
Fuse versions  
Standard flat connector fuse (ATO®).  
Small flat connector fuse (MINI®).  
Block fuse (JCASE®).  
Fuse color codes  
Fuses (ATO® - MINI®).  
Color  
Current rating  
Black  
1 A  
Purple 3 A  
Orange 5 A  
Brown 7.5 A  
Red  
10 A  
15 A  
Blue  
Yellow 20 A  
White or clear 25 A  
Green  
30 A  
Light green 40 A  
Fuses (JCASE®)  
Blue  
Pink  
Green  
Red  
20 A  
30 A  
40 A  
50 A  
Yellow 60 A  
Replacing fuses  
228  
Fig. 132 Remove or install a fuse with the plastic pliers (general example).  
1. Remove plastic tongs from either the fuse box or the cover of the fuse box fig. 132  
.
2. Depending on the design of the fuse, slide the appropriately sized clamp on the plastic pliers onto the fuse from above or from the side fig. 132.  
3. Remove the fuse.  
4. If a fuse is blown, replace with a fuse with the same rating (same color and same label) and the same size ⇒  
5. After inserting the new fuse, place the plastic pliers back in the cover, if necessary.  
6. Reinstall the cover or close the fuse box cover.  
.
NOTICE  
If a fuse is replaced by a fuse with a higher current rating, this could damage the electrical system in another location.  
Jump-starting  
Introduction  
For technical reasons the vehicle must not be tow-started ⇒  
.
If the engine cannot start because the 12-volt vehicle battery has drained, the 12-volt vehicle battery on another vehicle can be used to start your vehicle.  
A suitable jumper cable is required for jump-starting.  
The wire diameter for the jumper cable.  
For vehicles with gasoline engine: at least 25 mm 2.  
For a vehicle with a 12 V vehicle battery in the luggage compartment, the jumper cable may only be connected to the jump-start points in the engine compartment.  
WARNING  
Using jumper cables and performing a jump-start incorrectly can cause the 12 V vehicle battery to explode, which can cause serious injuries. To reduce the risk  
of the 12 V vehicle battery exploding, heed the following:  
Always read and heed the warnings and safety precautions before working on the 12 V vehicle battery  
Introduction.  
Please note that the vehicle battery supplying the power must have the same voltage (12 V) and approximately the same battery capacity (see the label  
on the vehicle battery) as the drained 12 V vehicle battery.  
Never switch the positive battery terminal with the negative terminal or connect the jumper cable incorrectly.  
Position the jumper cable so that it will never contact rotating components in the engine compartment.  
Follow the operating instructions provided by the manufacturer of the jumper cable.  
Follow the operating instructions for the vehicle providing the jump-start.  
WARNING  
During a jump-start, a highly explosive gas mixture builds up at the 12 V vehicle battery.  
229  

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