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Working with air conditioner service station -> 2.10 Emptying air conditioner service station for Your Volkswagen Scirocco SUV Third Generation (2008-2017)

Arteon 2018 ➤ , Atlas 2017 ➤ , CC 2012 ➤ , Caddy 2016 ➤ , Crafter 201 ...  
Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
CAUTION  
Risk of explosion from overfilling refrigerant reservoirs.  
Refrigerant can expand and cause reservoirs to burst if they are  
overfilled.  
– Use a refrigerant tank with safety valve.  
– Never exceed the permissible fill level of the refrigerant tank.  
Note  
Depending on the version of air conditioner service station and  
the measures to be performed, there is a minimum volume of re‐  
frigerant, refrigerant oil and UV leak detection additive that must  
be in the respective supply tank of the air conditioner service sta‐  
tion ⇒ Operating instructions air conditioner service station  
2.10  
Emptying air conditioner service station  
Note  
If it is necessary to discharge the air conditioner service station  
lk  
(e.g. because contaminated refrigerant was extracted), all fil‐  
ters and dryers must be renewed (do not remove filter and  
dryer from the air-tight transport package until immediately  
before installation to keep absorption of moisture as low as  
possible).  
If it is necessary to empty the air conditioner service station  
(e.g. because certain measures have to be performed on the  
air conditioner service station and the refrigerant that has been  
or is to be extracted from the air conditioner service station  
complies with the specifications (is not contaminated), it can  
be filled into a recycling cylinder, if necessary, and then reused  
⇒ Operating instructions air conditioner service station .  
Refrigerant cylinders that have been charged with contamina‐  
ted or used refrigerant are referred to as “recycling cylinders”  
or “R cylinders”.  
Always evacuate recycling cylinders before the first filling (re‐  
frigerant cylinders containing air must not be filled with refrig‐  
erant).  
Different types of refrigerant must not be mixed together (mix‐  
tures of refrigerant cannot be recycled, but must be disposed  
of instead). If the composition of the contents in the cylinder is  
not clear, the gas processing / gas disposal company must be  
informed of this  
⇒ “2.13 Filling contaminated refrigerant in a recycling cylinder  
for analysis, processing or disposal”, page 161 and  
⇒ “6.2.17 Returning contaminated R1234yf refrigerant for  
analysis, processing or disposal”, page 25 .  
CAUTION  
Risk of explosion from overfilling refrigerant reservoirs.  
Refrigerant can expand and cause reservoirs to burst if they are  
overfilled.  
– Use a refrigerant tank with safety valve.  
– Never exceed the permissible fill level of the refrigerant tank.  
There are various ways to empty an air conditioner service sta‐  
tion , observe the operating instructions of the air conditioner  
154  
Rep. gr.87 - Air conditioning system  
Arteon 2018 ➤ , Atlas 2017 ➤ , CC 2012 ➤ , Caddy 2016 ➤ , Crafter 201 ...  
Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
service station ⇒ Operating instructions air conditioner service  
station .  
– Drain the refrigerant from the air conditioner service station to  
be emptied into a different air conditioner service station , ob‐  
serving the operating instructions of the air conditioner service  
station to do so ⇒ Operating instructions air conditioner serv‐  
ice station and  
⇒ “2.13 Filling contaminated refrigerant in a recycling cylinder  
for analysis, processing or disposal”, page 161 .  
2.11  
Cleaning electrical air conditioning com‐  
pressor  
Vehicles with high-voltage system  
Observe the additional warnings for working on vehicles with  
high-voltage system ⇒ Electrical system; Rep. gr. 93 ; General  
warnings for work on the high-voltage system .  
If repair work in the vicinity of high-voltage components and ca‐  
bles is necessary, carry out a visual check for damage on high-  
voltage components and cables, and observe the warnings ⇒  
Electrical system; Rep. gr. 93 ; General warnings for work on the  
lk  
high-voltage system .  
If repair work on high-voltage components is necessary, de-en‐  
ergise the high-voltage system ⇒ Electrical system; Rep. gr. 93 ;  
De-energising high-voltage system , and “observe the general  
warnings for work on the high-voltage system” ⇒ Electrical sys‐  
tem; Rep. gr. 93 ; General warnings for work on the high-voltage  
system .  
Flushing air conditioner compressor  
Note  
On an electrical air conditioning compressor, the refrigerant oil  
cannot be poured out (as there is no oil drain plug), i.e. the  
design makes no allowance for the drainage of oil  
With an electrical air conditioning compressor, the refrigerant  
oil is to be removed in the direction of flow by flushing (flushing  
in the opposite direction of flow is not possible due to the in‐  
tegrated valves).  
The air conditioner compressor must be positioned for flushing  
so that the connection for the refrigerant line on the high pres‐  
sure side is at the lowest point possible.  
2. Working with air conditioner service station  
155