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Ignition system -> 1 Repairing ignition system for Your Volkswagen Touareg SUV First Generation (2002-2010)

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Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
28 – Ignition system  
1
Repairing ignition system  
General notes on ignition system  
♦ For trouble-free operation of electrical components, a voltage  
of at least 11.5 V is necessary.  
♦ Certain tests may lead to a fault being detected by the control  
unit and stored. Therefore after completing all checks and re‐  
pairs the fault memory must be read and if necessary cleared.  
Assembly overview - parts of ignition system ⇒ page 157  
Safety precautions ⇒ page 158 .  
Spark plug test data ⇒ page 159 .  
Removing and installing ignition coils with output stage  
⇒ page 158 .  
1.1  
Assembly overview - parts of ignition system  
1 - Connector for knock sensor  
❑ Secured to fuel rail with  
retaining tab.  
2 - Knock sensor 1 -G61-  
❑ Gold-plated contacts on  
sensor and connector.  
❑ Line to knock sensor se‐  
cured to coolant pipe.  
3 - 20 Nm  
❑ The specified torque in‐  
fluences the function of  
the knock sensor.  
4 - Hall sender 2 -G163-  
❑ For inlet camshaft bank  
2.  
❑ Gold-plated contacts on  
sensor and connector.  
5 - 10 Nm  
6 - 25 Nm  
7 - Washer  
❑ Conical.  
❑ Note installation posi‐  
tion.  
8 - Screen  
❑ For Hall sender.  
❑ When installing note fix‐  
ing arrangement.  
9 - Ignition coil with output  
stage -(N70, N127, N291,  
N292, N323, N324, N325,  
N326)-  
❑ Remove and install only with puller -T40039- .  
1. Repairing ignition system  
157  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
10 - Spark plug, 30 Nm  
❑ Remove and install with spark plug socket and extension 3122 B.  
❑ Type and electrode gap ⇒ page 159 , test data, spark plugs  
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11 - Knock sensor 2 -G66-  
❑ Line to knock sensor secured to bracket ⇒ Item 12 (page 158) .  
12 - Bracket  
13 - 10 Nm  
14 - Hall sender -G40-  
❑ For inlet camshaft bank 1.  
❑ Gold-plated contacts on sensor and connector.  
1.2  
Safety precautions  
To prevent injuries to persons and/or damage to the injection and  
ignition system, the following must be observed:  
♦ Switch off ignition before connecting or disconnecting injection  
and ignition system wiring as well as test instrument cables.  
♦ If the engine is to be turned at starter speed without starting:  
– Pull connectors off ignition coils with output stage (cylinders  
1…8).  
Note the following if testers and measuring instruments have to  
be used during a road test:  
♦ Test and measuring instruments must always be secured to  
rear seat and operated by a second person from this location.  
If test and measuring instruments are operated from front pas‐  
senger seat and the vehicle is involved in an accident, there is a  
possibility that the person sitting in this seat may receive serious  
injuries when the airbag is triggered.  
1.3  
Removing and installing ignition coils  
with output stage  
Special tools and workshop equipment required  
♦ Puller -T40039-  
158  
Rep. gr.28 - Ignition system  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
– Press in catch of respective connector -A- to be removed in  
-direction of arrow- and disconnect connector.  
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– Before disconnecting connectors of cylinders 5 to 8 remove  
bracket -1- by unscrewing bolts -arrows-.  
– Fit puller -T40039- onto ignition coil with output stage and pull  
off ignition coil with output stage in -direction of arrow-.  
– To install, insert ignition coil with output stage in correct posi‐  
tion into respective spark plug recess and push ignition coil  
with output stage by hand onto spark plug to stop.  
1.4  
Test data, spark plugs  
Engine code  
Firing order  
Spark plugs  
AXQ / BHX  
1-5-4-8-6-3-7-2  
VW/Audi  
101,905,615 A  
FGR 7 KQE 0  
max. 1.1 mm  
30 Nm  
Manufacturer's designation  
Electrode gap  
Specified torque 4).  
4) Remove and install spark plugs with spark plug socket and extension 3122 B.  
1. Repairing ignition system  
159