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Get First Generation (2002-2010) Volkswagen Touareg SUV Handbook, User Manuals & Guides

Technical data

1 Technical data

1.1 Engine data

Removing and installing engine

1 Removing and installing engine

1.1 Removing engine

1.1.1 Securing engine on engine and gearbox support -VAS 6095-

1.1.2 Notes on installing

Crankshaft group

1 Dismantling and assembling engine

1.1 Assembly overview - part I, toothed belt drive

1.2 Assembly overview - part II, cylinder block

1.3 Removing and installing poly V-belt

1.4 Checking alignment of poly V-belt

2 Removing and installing sealing flange and drive plate

2.1 Assembly overview

2.2 Removing and installing drive plate

2.3 Removing and installing sealing flange at drive plate end

2.4 Renewing crankshaft oil seal, vibration damper end

Cylinder head, valve gear

1 Cylinder head

1.1 Assembly overview

1.2 Removing and installing right cylinder head cover

1.3 Removing and installing left cylinder head cover

1.4 Removing, installing and tensioning toothed belt

1.5 Removing and installing left cylinder head

1.6 Removing and installing right cylinder head

1.7 Checking compression

2 Repairing valve gear

2.1 Camshafts, checking axial clearance

2.2 Renewing camshaft oil seals

2.3 Renewing Hall sender seals

2.4 Removing and installing camshafts and variable camshaft timing adjusters

2.5 Removing and installing roller rocker finger

2.6 Renewing valve stem seals

2.7 Checking valve guides

2.8 Reworking valve seats

Lubrication

1 Removing and installing parts of lubrication system

1.2 Oil capacities

1.3 Dismantling and assembling oil filter housing

1.4 Removing and installing oil sump

1.5 Checking oil pressure and oil pressure switch

Cooling

1 Removing and installing parts of cooling system

1.1 Assembly overview - radiator

1.2 Assembly overview - radiator fan

1.3 Removing and installing fan support with fan

1.4 Assembly overview - parts of cooling system, engine side, front

1.5 Assembly overview - parts of cooling system, engine side, rear

1.6 Assembly overview - parts of cooling system, body side

1.7 Coolant hose schematic diagram

1.8 Checking water pump -V36-

1.9 Draining and filling coolant

1.10 Removing and installing radiator

1.11 Removing and installing coolant pump and thermostat

1.12 Checking cooling system for leaks

Fuel supply system

1 Parts of fuel supply system

1.1 Assembly overview - fuel tank with attachments

1.2 Assembly overview - fuel filter

1.3 Renewing fuel filter

1.4 Schematic diagram of fuel lines and components in fuel tank

1.5 Safety precautions when working on fuel supply system

1.6 Rules for cleanliness

1.7 Emptying fuel tank

1.8 Removing and installing fuel delivery unit, fuel gauge sender and suction-jet pumps

1.9 Removing and installing fuel tank with attached components

1.10 Checking fuel pumps

1.11 Checking delivery rate of pumps

1.12 Checking non-return valve of right pump

1.13 Checking non-return valve of left pump

2 Electronic power control (EPC)

3 Activated charcoal filter system

3.1 Assembly overview - activated charcoal filter system

3.2 Checking fuel system for leaks

4 Activated charcoal filter system (vehicles for USA and Canada)

4.1 Assembly overview - activated charcoal filter system

4.2 Checking fuel system for leaks

Mixture preparation - injection

1 Repairing injection system

1.1 Assembly overview - intake manifold

1.2 Assembly overview - fuel rail

1.3 Assembly overview - air filter

1.4 Assembly overview - vacuum hose assembly on intake manifold

1.5 Safety precautions

1.6 Rules for cleanliness

1.7 Technical data

2 Checking components

2.1 Checking injectors

2.2 Checking fuel pressure regulator and holding pressure

3 Engine control unit

3.1 Removing and installing engine control unit

3.2 Reading and erasing engine control unit fault memory

Exhaust system

1 Removing and installing parts of exhaust system

1.1 Assembly overview - exhaust manifold with starter catalytic converters and attachments

1.2 Removing and installing Lambda probes

1.3 Assembly overview - silencers with mountings

2 Secondary air system

2.1 Assembly overview - removing and installing parts of secondary air system

Ignition system

1 Repairing ignition system

1.1 Assembly overview - parts of ignition system

1.2 Safety precautions

1.3 Removing and installing ignition coils with output stage

1.4 Test data, spark plugs

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