2002-2010 Volkswagen Touareg SUV Crankshaft group -> 2.3 Removing and installing sealing flange at drive plate end User Manual
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Crankshaft group -> 2.3 Removing and installing sealing flange at drive plate end for Your Volkswagen Touareg SUV First Generation (2002-2010)

Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
– Screw locking pin -3242- into crankshaft.  
lk  
– Loosen drive plate securing bolts diagonally and remove.  
– Remove drive plate together with washer and shim.  
Installing  
Installation is carried out in the reverse order. When installing,  
note the following:  
– Fit shim -1- of „2.0 mm thickness“ onto crankshaft journal.  
– Then, install drive plate and washer -2- of „3.4 mm thickness“.  
– Insert new securing bolts and tighten by hand.  
1
–
Tighten securing bolt to 30 Nm + / turn (The additional turn  
4
may be performed in several steps.)  
– Unscrew locking pin -3242- .  
– Install sealing plug with a new seal. Specified torque: 35 Nm  
2.3  
Removing and installing sealing flange  
at drive plate end  
Removing ⇒ page 25 .  
Installing ⇒ page 25 .  
Special tools and workshop equipment required  
♦ Fitting tool -T10122-  
♦ Torque wrench (5…50 Nm) -V.A.G 1331-  
24  
Rep. gr.13 - Crankshaft group  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
2.3.1  
Removing  
– Remove engine ⇒ page 3 .  
– Separate engine from gearbox.  
– Remove drive plate ⇒ page 22 .  
– Remove sump ⇒ page 70 .  
– Remove sealing flange -arrow- from cylinder block.  
– Remove existing gasket.  
lk  
2.3.2  
Installing  
Note  
♦ In the following work procedure the seal is illustrated without  
sealing flange.  
♦ If repair is required, sealing flange and seal must be renewed  
completely. Use protective sleeve supplied when installing.  
– Clean sealing surfaces on sealing flange and cylinder block.  
They must be free of oil and grease.  
– Remove oil residue from crankshaft journal using clean cloth.  
– Fit new gasket -1- onto dowel sleeves on cylinder block.  
2. Removing and installing sealing flange and drive plate  
25  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
– Pull oil seal with sealing flange -A- by the outside over sleeve  
-T10122/1- onto pulling sleeve -T10122/2- .  
– Separate the two fitting sleeves.  
– Then set pulling sleeve -T10122/2- with dry seal and sealing  
flange onto crankshaft journal.  
lk  
– Bolt sealing flange to cylinder block. Specified torque: 10 Nm  
– Install sump ⇒ page 70 .  
– Install drive plate ⇒ page 22 .  
– Install engine ⇒ page 3 .  
2.4  
Renewing crankshaft oil seal, vibration  
damper end  
Special tools and workshop equipment required  
♦ Thrust piece -T40007-  
♦ Torque wrench (150…800 Nm) -V.A.G 1601-  
Removing  
– Remove noise insulation tray.  
– Remove toothed belt ⇒ page 34 .  
– Unscrew centre bolt -2- from crankshaft toothed belt pulley  
-1- and remove crankshaft toothed belt pulley from crankshaft  
journal.  
– Then remove seal using extractor hook -T20143/1- .  
26  
Rep. gr.13 - Crankshaft group  

Related Topics

Crankshaft group
1 Dismantling and assembling engine 1.1 Assembly overview - part I, toothed belt drive 1.2 Assembly overview - part II, cylinder block 1.3 Removing and installing poly V-belt 1.4 Checking alignment of poly V-belt 2 Removing and installing sealing flange and drive plate 2.1 Assembly overview 2.2 Removing and installing drive plate 2.4 Renewing crankshaft oil seal, vibration damper end

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