Get Crankshaft group -> 2.3 Removing and installing sealing flange at drive plate end Guide for Volkswagen Touareg SUV First Generation (2002-2010)

Touareg 2003 ➤

8-cylinder injection engine - Edition 11.2011

– Screw locking pin -3242- into crankshaft.

lk

– Loosen drive plate securing bolts diagonally and remove.

– Remove drive plate together with washer and shim.

Installing

Installation is carried out in the reverse order. When installing,

note the following:

– Fit shim -1- of „2.0 mm thickness“ onto crankshaft journal.

– Then, install drive plate and washer -2- of „3.4 mm thickness“.

– Insert new securing bolts and tighten by hand.

1

–

Tighten securing bolt to 30 Nm + / turn (The additional turn

4

may be performed in several steps.)

– Unscrew locking pin -3242- .

– Install sealing plug with a new seal. Specified torque: 35 Nm

2.3

Removing and installing sealing flange

at drive plate end

Removing ⇒ page 25 .

Installing ⇒ page 25 .

Special tools and workshop equipment required

♦ Fitting tool -T10122-

♦ Torque wrench (5…50 Nm) -V.A.G 1331-

24

Rep. gr.13 - Crankshaft group

Touareg 2003 ➤

8-cylinder injection engine - Edition 11.2011

2.3.1

Removing

– Remove engine ⇒ page 3 .

– Separate engine from gearbox.

– Remove drive plate ⇒ page 22 .

– Remove sump ⇒ page 70 .

– Remove sealing flange -arrow- from cylinder block.

– Remove existing gasket.

lk

2.3.2

Installing

Note

♦ In the following work procedure the seal is illustrated without

sealing flange.

♦ If repair is required, sealing flange and seal must be renewed

completely. Use protective sleeve supplied when installing.

– Clean sealing surfaces on sealing flange and cylinder block.

They must be free of oil and grease.

– Remove oil residue from crankshaft journal using clean cloth.

– Fit new gasket -1- onto dowel sleeves on cylinder block.

2. Removing and installing sealing flange and drive plate

25

Touareg 2003 ➤

8-cylinder injection engine - Edition 11.2011

– Pull oil seal with sealing flange -A- by the outside over sleeve

-T10122/1- onto pulling sleeve -T10122/2- .

– Separate the two fitting sleeves.

– Then set pulling sleeve -T10122/2- with dry seal and sealing

flange onto crankshaft journal.

lk

– Bolt sealing flange to cylinder block. Specified torque: 10 Nm

– Install sump ⇒ page 70 .

– Install drive plate ⇒ page 22 .

– Install engine ⇒ page 3 .

2.4

Renewing crankshaft oil seal, vibration

damper end

Special tools and workshop equipment required

♦ Thrust piece -T40007-

♦ Torque wrench (150…800 Nm) -V.A.G 1601-

Removing

– Remove noise insulation tray.

– Remove toothed belt ⇒ page 34 .

– Unscrew centre bolt -2- from crankshaft toothed belt pulley

-1- and remove crankshaft toothed belt pulley from crankshaft

journal.

– Then remove seal using extractor hook -T20143/1- .

26

Rep. gr.13 - Crankshaft group

Crankshaft group -> 2.3 Removing and installing sealing flange at drive plate end for Your Volkswagen Touareg SUV First Generation (2002-2010)

Related Topics

Crankshaft group

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