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Crankshaft group -> 2.1 Assembly overview for Your Volkswagen Touareg SUV First Generation (2002-2010)

Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
2
Removing and installing sealing  
flange and drive plate  
Note  
lk  
Secure engine to engine and gearbox support -VAS 6095- to car‐  
ry out repairs.  
Assembly overview ⇒ page 21 .  
Removing and installing drive plate ⇒ page 22 .  
Removing and installing sealing flange at drive plate end  
⇒ page 24  
Renewing crankshaft oil seal, vibration damper end  
⇒ page 26  
2.1  
Assembly overview  
1 - Gasket  
❑ Renew.  
2 - Sealing flange  
❑ With seal.  
❑ Remove sump in order  
to remove and install  
⇒ page 70 .  
❑ Must seat on dowel  
sleeves.  
❑ Before installing, re‐  
move oil residue from  
crankshaft journal using  
a clean cloth.  
❑ Do not additionally oil or  
grease the oil seal seal‐  
ing lip.  
❑ Use support sleeve sup‐  
plied when installing.  
❑ Only remove supporting  
sleeve after sealing  
flange has been slid on‐  
to crankshaft journal.  
❑ If the sealing flange has  
not been renewed use  
fitting tool -T10122- for  
installing ⇒ page 26 ,  
Removing and installing  
sealing flange at drive  
plate end.  
❑ Removing and installing  
⇒ page 24 .  
3 - Shim  
❑ 2 mm thick  
4 - Drive plate  
❑ Use locking pin -3242- to loosen and tighten ⇒ page 22 ; Removing and installing drive plate.  
5 - Washer  
❑ 3.4 mm thick  
2. Removing and installing sealing flange and drive plate  
21  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
lk  
1
6 - 30 Nm + / turn (90°) further  
4
❑ Renew.  
7 - 10 Nm  
8 - 15 Nm  
9 - Cylinder block  
10 - Oil sump  
❑ Removing and installing ⇒ page 70  
11 - Securing bolt  
❑ M7 = 15 Nm  
❑ M8 = 22 Nm  
12 - Timing chain  
❑ Mark with arrow pointing in direction of rotation before removing (e.g. using paint).  
❑ Do not mark with a centre punch mark, notch or anything similar!  
13 - Chain sprocket  
❑ For crankshaft.  
14 - Thrust washer  
❑ In case of signs of abnormal wear remove and reverse or renew.  
15 - Gasket  
❑ Renew.  
16 - Sealing flange at belt pulley end  
❑ Remove sump in order to remove and install ⇒ page 70 .  
❑ Must seat on dowel sleeves.  
❑ Before installing, remove oil residue from crankshaft journal using a clean cloth.  
17 - O-ring  
❑ Renew.  
18 - Spray nozzle valve, 35 Nm  
19 - Seal  
❑ Renew. ⇒ page 26 .  
20 - Crankshaft toothed belt pulley  
❑ Fitting possible in one position only.  
❑ For removal lock crankshaft using locking pin -3242- ⇒ page 22 ; Removing and installing drive plate.  
1
21 - 200 Nm + / turn (180°) further  
2
❑ Renew.  
❑ Do not oil.  
❑ Turning further can be done in several stages.  
22 - Vibration damper/belt pulley  
❑ For poly V-belt.  
❑ For removal lock crankshaft using locking pin -3242- ⇒ page 22 ; Removing and installing drive plate.  
23 - 22 Nm  
24 - 25 Nm  
25 - Cover  
2.2  
Removing and installing drive plate  
Special tools and workshop equipment required  
22  
Rep. gr.13 - Crankshaft group