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Crankshaft group -> 1.1 Assembly overview - part I, toothed belt drive for Your Volkswagen Touareg SUV First Generation (2002-2010)

Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
1.1  
Assembly overview - part I, toothed belt drive  
1 - 10 Nm  
2 - Bearing sleeve  
1
3 - 20 Nm + / turn (90°) fur‐  
4
ther  
❑ Renew.  
4 - Washer  
❑ For tensioning roller.  
5 - 40 Nm  
6 - Tensioning roller  
7 - Tensioning lever  
8 - 22 Nm  
9 - 55 Nm  
❑ Renew.  
❑ Oil threads and bolt  
head contact surface.  
10 - Securing plate  
❑ Renew.  
❑ Observe installation po‐  
sition: side with lettering  
faces to rear.  
11 - Right camshaft pulley  
❑ Pull off camshaft with  
two arm puller -T40001-  
and claw -T40001/2- .  
❑ Removing and installing  
⇒ page 34 Removing,  
installing and tensioning  
toothed belt.  
12 - 10 Nm  
❑ Insert with locking fluid -  
D 000 600 A2- .  
13 - Toothed belt guard, rear right  
14 - Idler roller  
15 - Pin, 6 Nm  
16 - 15 Nm  
17 - Coolant pump  
❑ Removing and installing ⇒ page 89  
18 - Gasket  
❑ Renew.  
19 - Toothed belt guard, rear left  
20 - 10 Nm  
❑ Insert with locking fluid -D 000 600 A2- .  
21 - 10 Nm  
22 - Left camshaft pulley  
❑ Pull off camshaft with two arm puller -T40001- and claw -T40001/2- .  
1. Dismantling and assembling engine  
15  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
❑ Removing and installing ⇒ page 34 Removing, installing and tensioning toothed belt.  
23 - Securing plate  
❑ Renew.  
❑ Observe installation position: side with lettering faces to rear.  
24 - 55 Nm  
❑ Renew.  
❑ Oil threads and bolt head contact surface.  
25 - Toothed belt  
❑ Mark direction of rotation before removing.  
❑ Check for wear.  
❑ Do not kink.  
❑ Removing, installing and tensioning ⇒ page 34 .  
26 - Eccentric roller  
27 - 45 Nm  
28 - Crankshaft toothed belt pulley  
❑ Fitting possible in one position only.  
❑ For removal lock crankshaft using locking pin -3242- ⇒ page 22 ; Removing and installing drive plate.  
1
29 - 200 Nm + / turn (180°) further  
2
❑ Renew.  
❑ Do not oil.  
❑ Turning further can be done in several stages.  
lk  
30 - Washer  
❑ For tensioning lever  
31 - Tensioning element  
16  
Rep. gr.13 - Crankshaft group